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Trane Boost Cooling system optimization program

Trane Boost Cooling system optimization program. Program. Solutions. Applications. Software tool. Step 2 Recommend. Step 4 Sustain. Step 3 Implement. Step 1 Diagnose. Program. Solutions. Software tool. Applications. Diagnose. Collect data Analyze system operation

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Trane Boost Cooling system optimization program

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  1. Trane Boost • Cooling system optimization program Program Solutions Applications Software tool

  2. Step 2 Recommend Step 4 Sustain Step 3 Implement Step 1 Diagnose Program Solutions Software tool Applications

  3. Diagnose • Collect data • Analyze system operation • Assess system performance Recommend • Benchmark existing vs. optimized system • Suggest solutions and system upgrades Implement • Design customized solutions • Prepare and organize site • Execute system modifications Sustain • Data logging, trending, analysis • Validation of system performance Program Solutions Software tool Applications

  4. Diagnose • Collect data • Analyze system operation • Assess system performance Recommend • Benchmark existing vs. optimized system • Suggest solutions and system upgrades Implement • Design customized solutions • Prepare and organize site • Execute system modifications Sustain • Data logging, trending, analysis • Validation of system performance Program Solutions Software tool Applications

  5. Diagnose • Collect data • Analyze system operation • Assess system performance Recommend • Benchmark existing vs. optimized system • Suggest solutions and system upgrades Implement • Design customized solutions • Prepare and organize site • Execute system modifications Sustain • Data logging, trending, analysis • Validation of system performance Program Solutions Software tool Applications

  6. Diagnose • Collect data • Analyze system operation • Assess system performance Recommend • Benchmark existing vs. optimized system • Suggest solutions and system upgrades Implement • Design customized solutions • Prepare and organize site • Execute system modifications Sustain • Data logging, trending, analysis • Validation of system performance Program Solutions Software tool Applications

  7. Click to find out more Program Solutions Software tool Applications

  8. Components • Equipment retrofit solutions • Chiller replacement • VFD Pump Replacement • Cooling tower VFD retrofit • Heat rejection replacement • Heat rejection retrofit Program Solutions Software tool Applications

  9. Components • Equipment retrofit solutions • Chiller replacement • VFD Pump Replacement • Cooling tower VFD retrofit • Heat rejection replacement • Heat rejection retrofit • Chiller replacement • Scope of work • “Like for like” - cooling capacity & heat rejection configuration • Modify the pipework to fit new chiller, use existing shut off valves • New bellows, thermometers, pressure sensors, relief valves & insulation • Existing electrical connections • Off-load & position of new chiller • De-gas and disposal of existing chiller Back to Components Program Solutions Software tool Applications

  10. Components • Equipment retrofit solutions • Chiller replacement • VFD Pump Replacement • Cooling tower VFD retrofit • Heat rejection replacement • Heat rejection retrofit • VFD Pump Replacement • Scope of work • “Like for like” - motor kW with VFD • Modify the pipework to fit new pump, use existing shut off valves • New bellows, thermometers, pressure sensors, non-return valve & insulation • Existing electrical connections • New shielded wiring from VFD to pump • Remove balancing valve Back to Components Program Solutions Software tool Applications

  11. Systems • Water system upgrades • Decoupled system • Variable primary flow • Free cooling • Heat recovery • Thermal storage Program Solutions Software tool Applications

  12. Systems • Water system upgrades • Decoupled system • Variable primary flow • Free cooling • Heat recovery • Thermal storage • Decoupled System • Scope of work • New primary and secondary pumps, all with VFD • Modify the pipework to fit bypass pipe & metal supporting frame • New isolating valves • New electrical connections and protection devices • Exclude replacement of 3 way valves with 2 way values • Exclude controls for the new constant primary, variable secondary flow Back to Systems Program Solutions Software tool Applications

  13. Systems • Water system upgrades • Decoupled system • Variable primary flow • Free cooling • Heat recovery • Thermal storage • Free Cooling • Scope of work • New dry cooler with EC fans • New insulated heat exchanger separating the free cooling loop with glycol from the chilled water circuit • New pumps for both water circuits with supporting frame work • New electrical switch gear with protection devices, cabling and controls system • New bellows, valves, instrumentation, expansion tank, pipework and strainers • Exclude supporting steels or structural work, pipe supports or cable trays Back to Systems Program Solutions Software tool Applications

  14. Controls • Chiller plant control • Chiller Plant Scheduler • Chilled Water Reset • Chiller Plant Sequencer • Chiller Plant Manager • Chiller Plant Optimizer Program Solutions Software tool Applications

  15. Controls • Chiller plant control • Chiller Plant Scheduler • Chilled Water Reset • Chiller Plant Sequencer • Chiller Plant Manager • Chiller Plant Optimizer • Controls Solutions • Scope of work • Pre-engineered & programmed system • Electrical panel, power & signal wiring • Touch screen user interface (where applicable) • Sensors as applicable, fitted to external surface of pipework • Site configuration & commissioning • User manual & standard wiring diagram Back to Controls Program Solutions Software tool Applications

  16. Trane Care™ chiller enhancement solutions for reliability, energy and environment Program Solutions Software tool Applications

  17. TCPA* Software Tool • Illustrates the energy savings in kWh against the benchmark of the existing system for different solutions • Budget price for the solutions in country specific local rates • Estimates the return on investment of the solutions Energy savings Investment and payback CO2 Savings Consumption comparison Program Solutions Software tool Applications

  18. Back to TCPA* overview Program Solutions Software tool Applications

  19. Estimated investment and payback time Budget price in local currency Years 2.0 0.0 4.0 6.0 8.0 10.0 12.0 Back to TCPA* overview Program Solutions Software tool Applications

  20. CO2 Savings (Tons/year) 20 0 40 60 80 100 120 Back to TCPA* overview Program Solutions Software tool Applications

  21. Energy comparison of existing vs. recommended cooling system Yearly Energy Consumption (kWh per annum) Fans Pumps Chillers Back to TCPA* overview Proposed Existing Program Solutions Software tool Applications

  22. Typical applications for Trane Boost Solutions • Chiller issues related to run hours/refrigerant/reliability • Pumps without VFD also the same age as the chillers Components Systems • Significant variations in cooling load profile • Constant volume chilled water Controls • No scheduling or sequencing of equipment • No chilled water reset for comfort cooling at part load Program Solutions Software tool Applications

  23. Typical applications for Trane Boost Solutions • Chiller issues related to run hours/refrigerant/reliability • Pumps without VFD also the same age as the chillers Components Systems • Significant variations in cooling load profile • Constant volume chilled water Controls • No scheduling or sequencing of equipment • No chilled water reset for comfort cooling at part load Program Solutions Software tool Applications

  24. Typical applications for Trane Boost Solutions • Chiller issues related to run hours/refrigerant/reliability • Pumps without VFD also the same age as the chillers Components Systems • Significant variations in cooling load profile • Constant volume chilled water Controls • No scheduling or sequencing of equipment • No chilled water reset for comfort cooling at part load Program Solutions Software tool Applications

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