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Corporate Presentation. SATIA GROUP - TC TERRYTEX LTD - Business Partners for Terry Towels. TC TERRYTEX LTD - Vertically Integrated across Textile Value Chain. Cotton Farming. TC TERRYTEX LTD has presence across the Textile value chain. Ginning. Spinning. F I N A L P R O D U C
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Corporate Presentation SATIA GROUP - TC TERRYTEX LTD - Business Partners for Terry Towels
TC TERRYTEX LTD- Vertically Integrated across Textile Value Chain Cotton Farming TC TERRYTEX LTD has presence across the Textile value chain Ginning Spinning F I N A L P R O D U C T Yarn Dyeing Weaving Processing
TC TERRYTEX LTD- The Company • TC TERRYTEX LTD is the nouveau venture of Satia Group. Satia Group is one of the oldest and most respected groups of North India with interests in Paper, Yarn and now Terry Towels. Established in 1980 Satia Group commands a current turnover of USD 180 Million. • Associated Companies of Satia Group are: • SATIA PAPER MILL LIMITED • SATIA SYNTHETICS LIMITED • TC SPINNER PVT LTD • TC TERRYTEX LIMITED • The factory of TC TERRYTEX LTD is very conveniently reachable. It is situated on the National Highway-21 at Lalru, near Chandigarh. • Approach by Air - Factory is well connected with the Air Services. It is just 16 miles (25 Km) away from Chandigarh Airport. Flight from New Delhi to Chandigarh is only of 45 minutes duration. • Approach by Car - Factory is just 4 hours drive by Car from New Delhi. • Approach by Rail - Factory is well connected by Railway service. The factory is located 6 miles (10 Km) from Ambala Cantt Station.
TC TERRYTEX LTD- Infrastructure TCTL has the most sophisticated manufacturing set-up in South Asia. The factory is spread across 150,000 Sq Meters and is equipped with worlds latest Airjet TSudocama, SMIT Rapier looms, Jacquards from Bonas and running at 550 RPM with vario-pick facility. SPINNING CAPACITY – 85000 Spindles – 25550 MT per annum WEAVING CAPACITY – 65 Dobby looms + 16 Jacquard looms – 7000 MT per annum DYEING CAPACITY – 7500 MT per annum STITCHING CAPACITY – 7500 MT per annum AUTOMATED COLOR KITCHEN - Data Color, USA
TC TERRYTEX LTD- Product Range & Designing Product Range – Our design range encompasses a wide range in both Yarn dyed & Piece dyed qualities across Dobbies and Jacquards: Bath ensembles Embroidered towels Beach towels Kitchen towels Christmas Towels Embellished Towels Specialty Towels Bath Mats Bath Robes Bath Wraps Designing – In house design studio with latest hardware and software from NedGraphics facilitates outstanding product development.
Colour consistency in colour conformity (lab dips & batch to batch) • By using same quality of yarn (same source, batch no, count, T.P.I,C.S.P, TM etc) • Same source and batch no for dyestuff and chemicals. • Thorough check before using a new batch of dyestuff and chemical for production. • We are using HUNTSMAN DYE STUFF for best reproducibility. • Dyeing m/c are fully automatic and controlled by micro processor supported by color kitchen and color dispensing system from Data color. • Develop the receipt from shade swatch and issue a unique recipe no. Thus the said recipe is being used for all dye lots of that particular color. • We have SAP system in place and exact recipe being used at all times for color conformity can be reviewed at any time and by anyone. • Please refer next slides for JPEG of our color continuity charts.
Our Strengths within Product Development • Vertically integrated set up with support from spinning units, thus we can do value added/innovative yarn such as Cotton- Bamboo, Air fill, Cotton Modal, Cotton Linen, Slub , Low twist etc. • Weaving techniques :- Variable pile height, Thick & Thin, Waves, Weft Inserts, Surface textures in Dobby and Jacquard. • Sampling fabric dyeing machines and can do lots as small as 50 kgs, 400kgs, 800kgs,1200kgs. • Strength in Yarn dyeing with small dyeing machines of 50 kgs each. • In house design studio with latest hardware and software from Ned Graphics. • Our designers with extensive exposure of the overseas market provide us feedback and support on latest innovations and developments in different designs, techniques and pattern.
Development timelines • From Pantone & sketch to sample – • 15 days for Plain dyed products • 21 days for Yarn Dyed products • 15 days for Dobby products. • 21 days for Jacquard products. • 2. From approved sample to production start – • 1. 20 days from approved sample/trims approval and procurement. • 2. Overall 45 days for Piece Dyed Dobby products. • 3. Overall 75 days for Yarn Dyed and Jacquard products. • 4. Final lead times are dependent on loom space booking and availability.
TC TERRYTEX LTD- Philosophy and Responsibility Responsibility (Towards the environment, workers and the customers) - The factory uses the Reverse Osmosis treatment and a zero discharge plant with a water treatment capacity of 2 million liters of water everyday with an additional water recycling capacity of 90%. Philosophy of the company – We strive to remain on the cutting edge of technology and also to maintain, develop and hire the best people, enabling us to building long-term mutually beneficial relationship with the customer.
TC TERRYTEX LTD- Process Flow Chart and Critical Control Points
TC TERRYTEX LTD- Process Flow Chart and Critical Control Points
TC TERRYTEX LTD – Audits & Certifications • TC Terrytex has been accredited with following Certifications: • OekoTex certificate for Terry Towels & Dyed Yarns. • GOTS Scope certificate from Control Union for manufacturing Organic Cotton products. • GOTS OE Scope certificate from Control Union for manufacturing Organic Cotton blended products. • ISO 9001-2008 certificate. • GSV (Global Security Verification) Certificate. • Audits: • TC Terrytex has been successfully audited by KOHLS, TJ MAXX, Bon-ton, TOYS R US, Lidl, Target Stores, Marks and Spencer's, Woolworth, Disney a few of them. All reports and certificates can be made available on receipt of requirement from customers.
We look Forward to.. …..Accept Challenges & Grow Together TC TERRYTEX LIMITED Works Address – Village Sarsini, Near Lalru, TehsilDeraBassi, District SAS Nagar, Mohali – 140501, Punjab, India. Phone - +91-1762-506606-08, Fax - +91-1762-506555 Email – info@tctl.in Website – www.tctl.in