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Adequate precursor design for UV photoannealing -assisted low-temperature solution-process. Outline. Strategies for low-temperature solution process. Chemical. Physical. Sol-gel on chip Combustion Prehydrolyzed. Microwave Plasma UV Photoannealing High pressure.
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Adequate precursor design for UV photoannealing-assisted low-temperature solution-process
Outline • Strategies for low-temperature solution process Chemical Physical Sol-gel on chip Combustion Prehydrolyzed Microwave Plasma UV Photoannealing High pressure • To achieve lower process temperature, precursor and annealing method should be considered simultaneously Metal citrato-peroxo complex + UV photoannealing • Limit of the method & new idea
Citrato-peroxo complex • Aqueous solution: environment-friendly & cost-effective 2-Methoxyethanol - Possible human teratogen - Contribute to photochemical smog - Substance to be avoided (listed in the U.S. Clean Air Act) • Aqueous sols are often highly acidic (pH 1~2) or basic (pH 11~12) To avoid formation and pricipitation of metal hydroxides - Hfperoxo-complex solution (pH 0.7) - Amine-hydroxo zinc complex solution (pH 13.5)
Citrato-peroxo complex • Citrato-peroxo complex solutions: aqueous solution with moderate pH Citric acid 235˚C – ammonium citrate decomposition 385˚C – decomposition of coordination compound 515˚C – decomposition of residual organics (Nitrogen containing organic compounds with a high thermal stability) → High processing temperature
UV photoannealing • UV irradiation has only been applied with external UV absorber species. ZTO = Zn acetate (precursor) + Sn chloride (precursor) + Acetylacetone (Stabilizer, UV absorber) Cl 2p Acac Electrochemical and Solid-State Letters, 15 (4) H91-H93 (2012) Titanium isopropoxide + Acetylacetone = βDIK-Ti (Chelation complex) Advanced materials, 16 (18) 1620 (2004)
Aqueous solution for UV photoannealing • Films derived from aqueous precursor systems are UV-active in a wide temperature window • → makes citrato-peroxo complex to be adequate precursor system for UV photoannealing • Effects of UV photoannealing • UV photons form O3 and active oxygen → Oxidation of organic compounds • Precursor decomposition → release and photolysis of H2O → reactive H+ and OH- • Amide decomposition → release and photolysis of NH3 → H, NH, and NH2 radicals
Aqueous solution for UV photoannealing • Combination of UV-active precursor and photoannealing : Organic decomposition a) UV-vis absorption spectra UV absorbance maintains in RT~350˚C temperature range b) FTIR spectra UV irradiation results in a decrease in the organic content of the film Effective organic decomposition was confirmed by film characterization Decreased thickness by UV-treatment 1) Less porosity 2) Lower organic contents 3) Higher crystallinity
Aqueous solution for UV photoannealing • Annealing temperature of 400˚C may seems to be insignificant, but it was required for crystallization (ferroelectric application) UV-treatment at low temperature (140˚C and 190˚C) At low temperature, UV active organic content of the film is still too high. Due to the abundant presence of UV absorbing species, film blistering occurs.
Aqueous solution for UV photoannealing • Summary • - For effective UV photoannealing, UV absorbents should be maintained at targeted annealing temperature • - Organic residues can be decomposed effectively by UV photons (O3 and N,H radicals) • - Excitation of photoactive groups formed during decomposition induces the dissociation of chemical bonds and the low-temperature formation of M-O-M bonds • Citrato-peroxo complex optimized for 400˚C process temperature • - Ferroelectric applications (PbTiO3, BiFeO3) • Have potential for ~200˚C low-temperature process, but adequate precursor design is required • idea – oxalate precursor
Photosensitive precursor • Precursor design • - Inorganic anions (Cl-, NO3-): cannot be decomposed by photoannealing • - Organic anions or chelates: with conjugate double bonds • Number of double bonds (C=C) ~ Absorption edge wavelength • ex) beta-carotene (orange color) with 11 C=C bonds • Conjugated systems of fewer than eight conjugated double bonds absorb only in the ultraviolet region Ideal molecule At least 1 C=C bonds Minimum carbon Citric acid Acetylacetone
Photosensitive precursor • Available precursors + Citrato-peroxo complex Acetate 2-ethylhexanoate Acetylacetonate • Thermal decomposition of precursors - Precursors like tin 2-ethylhexanoate or zinc acetylacetonate have low decomposition temperature - Problem is: because their limited solubility, stabilizer is required Zn acetylacetonate Sublimation
Photosensitive precursor • Use of 2-ethylhexanoate FTIR After 30min UV-irradiation, hydrocarbons were eliminated Ligand-to-metal charge transfer Density Additional annealing is required for high-quality dense oxide film
Photosensitive precursor • Use of acetylacetonate – RT deposited ZrOx XPS C 1s and N 1s were eliminated after UV-treatment Film was dense and has dielectric constant (k) of ~10 Its leakage current is high and additional organic layer is required (Phosponic acid) ※ UV lamp uncluded UVV (100–185 nm) → Acetylacetonate (2 C=C bonding) requires deep UV
Future works • Idea Oxalate precursor: 2 carbon and 2 C=O double bonding (minimize carbon and volume reduction) High decomposition temperature over 400 ˚C (will be overcomed by UV annealing) ! Critical limit: Oxalate is insoluble Preparation of ammonium zirconium oxalate Precursor can be prepared as an aqueous solution TGA curve for Sn precursor ~250˚C thermal decomposition → Promising!
Future works • Experimental procedure • Step 1. Synthesis of ammonium metal oxalate precursor • Step 2. Optical analysis (UV absorption) • Thermal analysis (decomposition T) of precursor • Step 3. UV-photoannealing • Step 4. Film characterization • Step 5. Application (active layer, gate dielectric, TCO, solar cell, etc.)
Experimental • Al2O3 gate dielectric • Anomalously high µFE • Possible way to overestimation of µFE • 1) Leakage current • 2) Fringe field current • 3) Underestimation of Capacitance
Experimental Anomalous electrical characteristics: are identical with ion gel dielectric → mobile ions can be related with anomalous phenomenon
Experimental Vg=0V Forward Clockwise hysteresis in output curve ID Reverse VD Mobility 0.6 cm2/Vs Calculated with ~30µF/cm2 Capacitance measurement of ion dielectric MIS structure Very low frequency
Experimental 20Hz High-frequency polarization SiO2 (Thermal oxidation) Al2O3 (Solution-processed) Low-frequency polarization 100Hz
Experimental Humidity sensor based on amorphous alumina nanotube H2O chemisorption : forms H3O+ by proton transfer → enables proton hopping (Low RH mechanism) 1) High concentration of residual OH 2) Water chemisorption Can induce ion conduction H3O+ H3O+ H3O+ OH OH O OH O OH OH O Alumina
Experimental General trends: Channel width vs. transistor characteristics Experiment: nanoimprinted channel (1µm line pattern)
Experimental Nonhydrolytic sol-gel (ZTO) Alkoxide + chloride (Zinc 2-methoxyethoxide,SnCl2) Alkoxides Chlorides
Experimental Nonhydrolyticsol-gel (IZO) Nonhydrolytic reaction can be hindered by chelating alcohol For confirmation, Acetonitrile and Isopropanol were used as solvents As a result, Mobility of IZO film was not degraded by 2-ME 2-ME Acetonitrile Isopropanol
Experimental • Next week • GC-MS (Delayed: equipment contamination) • TGA-MS (for alkyl-halide ZTO) • Al2O3 – Polarization measurement or MIS capacitance • Precursor recipe reconsideration • In2O3nanomesh transistor - ~100nm patterning?