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Batch at the limit?!

Batch at the limit?!. Current situation of the process. capacity usage at the maximum optimized processes standardized formulations limited capacities concentration of production sites. Current economic situation. potential of increasing the productivity is limited cost pressure

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Batch at the limit?!

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  1. Batch at the limit?!

  2. Current situation of the process • capacity usage at the maximum • optimized processes • standardized formulations • limited capacities • concentration of production sites

  3. Current economic situation • potential of increasing the productivity is limited • cost pressure • strong competition • limited capacities • and how can we assist?

  4. Customer benefits continuous vs. batch • throughput increased by 25 % • cleaning time optimised • identical footprint • maintenance efforts minimised • time for maintenance reduced by 15% • substantial cost savings

  5. Cost benefit – example

  6. Our solution: continuous production of toothpaste

  7. The process • without pre-mixing • directly from stock to plant • Ingredients • Dosing • fully automated • exact control • perfect, constant quality

  8. The process • revolutionary powder-wetting • less agglomeration • Wetting • De-aeration • Dispersing • perfect density • perfect particle size

  9. The process • in every phase of production possible • highest flexibility • Additives • Control • full automation • completely reproducible

  10. The process • Quality con-trol • in-line measuring of viscosity, particle size, density, flow rate, pH-value, pressure and temperature • On-line quality control

  11. The process • less storage before filling necessary • Storage and filling:

  12. Continuous production meets your requirements • leading in technology • higher output at lower costs

  13. Our intention • together with you we want to combine • products • processes • technology and • automation • to be one step ahead!

  14. The concept • Legend: • density • viscosity • flow rate • temperature • particle size • pressure • VE de-aerator • PWM powder-wetting-machine • M/DIL inline homogenizer • FL filling line

  15. The concept

  16. The concept Solid storage and filling Continuous production Liquid sto- rage and filling

  17. The concept

  18. The concept

  19. The first trials: The complete plant Liquid and dry phase

  20. Powder wetting machine

  21. The first trials product outlet afterpowder wetting

  22. Product outlet after de-aeration product outlet afterde-aeration

  23. Dosing: exact control, perfect and constant quality

  24. The vision • You have the knowledge of the product • We have knowledge of machinery and process technology • Together we can find a new way of processing toothpaste • Let‘s set a new milestone!

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