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Batch at the limit?!

Explore a solution for continuous production of toothpaste, increasing throughput by 25%. Save costs, optimize maintenance, and enhance quality control through innovative, fully automated processes. Join us in revolutionizing toothpaste manufacturing!

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Batch at the limit?!

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  1. Batch at the limit?!

  2. Current situation of the process • capacity usage at the maximum • optimized processes • standardized formulations • limited capacities • concentration of production sites

  3. Current economic situation • potential of increasing the productivity is limited • cost pressure • strong competition • limited capacities • and how can we assist?

  4. Customer benefits continuous vs. batch • throughput increased by 25 % • cleaning time optimised • identical footprint • maintenance efforts minimised • time for maintenance reduced by 15% • substantial cost savings

  5. Cost benefit – example

  6. Our solution: continuous production of toothpaste

  7. The process • without pre-mixing • directly from stock to plant • Ingredients • Dosing • fully automated • exact control • perfect, constant quality

  8. The process • revolutionary powder-wetting • less agglomeration • Wetting • De-aeration • Dispersing • perfect density • perfect particle size

  9. The process • in every phase of production possible • highest flexibility • Additives • Control • full automation • completely reproducible

  10. The process • Quality con-trol • in-line measuring of viscosity, particle size, density, flow rate, pH-value, pressure and temperature • On-line quality control

  11. The process • less storage before filling necessary • Storage and filling:

  12. Continuous production meets your requirements • leading in technology • higher output at lower costs

  13. Our intention • together with you we want to combine • products • processes • technology and • automation • to be one step ahead!

  14. The concept • Legend: • density • viscosity • flow rate • temperature • particle size • pressure • VE de-aerator • PWM powder-wetting-machine • M/DIL inline homogenizer • FL filling line

  15. The concept

  16. The concept Solid storage and filling Continuous production Liquid sto- rage and filling

  17. The concept

  18. The concept

  19. The first trials: The complete plant Liquid and dry phase

  20. Powder wetting machine

  21. The first trials product outlet afterpowder wetting

  22. Product outlet after de-aeration product outlet afterde-aeration

  23. Dosing: exact control, perfect and constant quality

  24. The vision • You have the knowledge of the product • We have knowledge of machinery and process technology • Together we can find a new way of processing toothpaste • Let‘s set a new milestone!

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