Premium Screw Machines: SAMAT 400 Model Range for High Precision Turning

1. SrednevolgskiStankozavod THE MODEL RANGE OF MACHINE TOOLSООО «SrednevolgskiStankozavod»

2. AUTOMATIC SCREW MACHINESmоd. SAMAT 400 XV, SV, MV, LV Universal screw-cutting lathes with high accuracy he classic layout of the machine, providing optimal parameters for universal equipment for rigidity, convenience of the location of controls, clamping devices and cutting tools.They are used in serial and small-scale production of industrial enterprises, in individual workshops.

3. AUTOMATIC SCREW MACHINESmod. SAMAT 400 XV, SV, MV, LV COMPETITIVE ADVANTAGE: 1. Increased (P) processing accuracy class according to GOST 8-82; 2. Ability to perform a variety of roughing and finishing turning works, as well as cutting metric, inch, modular and pitch threads. 3. The drive of the main movement on the basis of frequency converters (firm OMRON, Japan), provides stepless regulation of frequency of rotation of a spindle, as a consequence sharp decrease in noise; 4. Wide range of longitudinal and transverse flows. 5. Quick movement of the caliper at idle.Warranty on the mechanical part of the machine (frame, spindle, tailstock, etc.) - 5 years. 6. High reliability and maintainability of the machine.

4. AUTOMATIC SCREW MACHINESmod. SAMAT 400 S/S Universal screw-cutting lathes of particularly high accuracy • Competitive advantage: • Particularly high (A) class of processing accuracy according to GOST 8-82. • Micron precision machining allows in most cases to abandon the finish grinding. • The ability to perform particularly precise technological operations using both traditional tools and tools made of composite.

5. GUARANTEE HIGH PRECISION AND DURABILITY To ensure the necessary accuracy and its long-term preservation, all the basic parts of the machines are subjected to various stabilizations of geometric dimensions (natural and artificial aging), the guide mills of high-quality cast iron are thermally processed in HDTV installations. Responsible parts of machines (spindles, quills, propellers, gears, etc.) made of alloy steels are subjected to various methods of heat treatment, including ion and gas nitriding, nitro and ion cementation, etc. .

6. GUARANTEE HIGH PRECISION AND DURABILITY In the manufacture of critical and basic parts are widely used ultra-precise grinding, gear grinding and thread grinding machines, as well as other advanced equipment.

7. QUALITY ASSURANCE PRODUCTS Available at the plant metrological service, using in its Arsenal of advanced control devices, such as laser interferometers, profilometers, various types of microscopes, hardness measuring devices, etc.contribute to the stable quality of products

8. QUALITY ASSURANCE PRODUCTS During Assembly and installation of products is a basic principle of unit-to-unit and trap Assembly with a large amount of testing assembled units. In order to reduce noise and vibration, the main drive units and individual parts are dynamically balanced. Finished machines are tested for reliability, stiffness and running under load (cutting).

9. TURNING BACKING MACHINES models1Е811 и 1Е812 Universal relieving lathe machines mod. 1Е811 1Е812 designed to relief worm modular cutters and other tools with teeth, setiloane radially, at an angle and along the axis with straight-line and shaped cutting edges, a single-thread, multiple thread, proveriai and laboriosa cutter or grinding wheel and is applicable in tool production machine-building plants. Machines are widely unified and designed to replace the previously produced modes. 1B811 and 1B812

10. TURNING BACKING MACHINES On the technical indicators machines stand at the level of the leading foreign firms and have a number of design features: 1. Increased rigidity of the dips system (Part tool Adaptation Machine) by increasing the stiffness of the calipers, the use of self-locking mechanism of removal of the cutter, combined hardened guides under the carriage and tailstock, one-piece master nut lead screw, improve the attachment of the tailstock, etc. 2. Split the main drive with automatic transmission etc. of the kinematic chain links, ensures the independence of settings cutting, the cutting chain and the chain spirals from the number of revolutions of the spindle in speed control reverse idle; the possibility of changing the number of revolutions of the spindle on the go. 3. Location of controls and guitar spirals on the front side of the machine, provide ease of adjustment. 4. Complete set of machines with the necessary tools and accessories.

11. The LATHE CNC mod 16Б16Т1 Machines are designed for use in small-, medium - and large-scale production for turning parts in a semi-automatic cycle, as well as in the automatic cycle when equipped with automatic means of loading blanks. Unlike conventional lathes, CNC lathes are multifunctional high-tech Metalworking equipment designed for dynamic high-performance processing of complex parts made of structural materials.

12. The LATHE CNC mod 16Б16Т1 • COMPETITIVE ADVANTAGE: • Various turning works, including processing of details with a curvilinear, step profile, cutting of different types of threads in a semi-automatic cycle. • 8-position tool head (possibility to install a sufficient number of tools for complex part processing or for group tool adjustments) • Precision servo feeds. • CNC device with the possibility of programming both from the operator's workplace and from external software media; • Pneumomechanical clamping of the part in the spindle cartridge; • Electromechanical adjustable tightening parts with a tailstock center; • Possibility of multi-line service. • Warranty on the mechanical part of the machine (frame, spindle, tailstock, etc.) - 5 years. • High reliability and maintainability of the machine. • The possibility of equipping the drives and the numerical control systems of different companies: SIEMENS, FANUC, etc.

13. FEEDER ROD Device (UPP) bar feeder designed for automatic bar feeder from the tray storage device at the treatment area. Allows to process large-scale parts in a fully automatic cycle. The rod is fed into the processing zone by a pusher through a hole in the spindle of the machine. Pneumatic and Electrical equipment of the bar feeder is located inside the body. In conjunction with the machine mod. 16B16T1 device is an innovative technical complex capable of operating in the mode of bar machine and has no analogues of Russian production.

14. HEAD INSTRUMENTAL 8-POSITION Eight-position tool head with a horizontal axis of rotation is designed to change and precise positioning of the cutting tool in accordance with the program on CNC lathes. • COMPETITIVE ADVANTAGE: • Ability to install as a standard disk (mod. U16-520), and the disk type VDI (mod. U16-522); • Possibility of installation on most models of CNC lathes (16K20, 16A20, etc.)) • Simple and reliable design; • High positioning accuracy; • Possibility of processing both external and internal surfaces.

15. THE USE OF MODERN COMPUTER TECHNOLOGY IN DESIGN In order to meet the needs of the rapidly developing market in a timely manner, SVSZ has installed modern CAD (using 3D graphics), which allows both dynamic continuous modernization of the manufactured process equipment and the development of new products.

16. TURNING CENTER mod 1716ПФ4 Designed for turning parts such as bodies of rotation with a straight and curved profile, including for cutting threads in an automatic cycle. Equipped with a drive tool and controlled coordinate "C", which allows milling, drilling and threading on the cylindrical surface of the part and the end.

17. TURNING CENTER mod 1716ПФ4 • COMPETITIVE ADVANTAGE: • Increased (P) accuracy class according to GOST 8-82. • Guideways lined with anti-friction material of filled PTFE that ensures smooth and stable movement of the caliper. • 12-positional turret with an individual coolant supply and installation of a rotary tool. • The combination of turning operations with drilling and milling, which in addition to a significant increase in productivity, reduces the time of the production cycle and interoperational transportation. • The possibility of entering the control program from the control panel or from external programmamatically. • The Cabinet enclosure of the working area of the machine. • Possibility of multi-line service. • Chip removal by belt conveyor. • Warranty on the mechanical part of the machine (frame, spindle, tailstock, etc.) - 5 years. • High reliability and maintainability of the machine. • The possibility of equipping the drives and the numerical control systems of different companies: SIEMENS, FANUC, etc.

18. The LATHE OPERATIONAL SOFTWARE IS RUNNING SAMAT 400 XC «ВЕКТОР»

19. The quick-change tool post Multifix with paletli Fixed backrest

20. Cone ruler Centers Faceplate 4 jaw Chuck 3 jaw Chuck