Process Automation And Robotics Embedded Systems Design & Interfacing PC based Software With Interfacing to Intell

1. Samiep Automation And Robotics • Process Automation And Robotics • Embedded Systems Design & Interfacing • PC based Software With Interfacing to Intelligent Systems • On-Line High Resolution LED Display Systems

2. Introducing… AllNew Technology For … Automatic Liquid Dispensing Patented Product A multi-visionary technology

3. Sectors of Impact • Flavor & Fragrance • Pharmaceutical • Chemical • Dairy • Food & Beverages • Oil & Petroleum • Cement & Construction Chemicals • Mechanical / Automatic Production Lines • Bio-Technology • Paint & Resins • Leather • Textile • Ink • Adhesive • Pesticide • Agriculture - irrigation

4. Applications In Industries • Formulation Batch Mixing • Formulation Sample Making • Online Additive Dosing • Container / Can / Barrel / Bottle Filling Applications • (Using either Volume or Weight feedback ) • pH Control • Programmable Continuous or Discrete Dosing • Micro, Small, Medium or Large quantities can be • dispensed from single valve at programmed intervals e.g. From a 20mm Size Valve Outlet Minimum Quantity Dispensed - Fraction of a gram Maximum Flow Rate. 30 – 45 Kg / Min. PreciseLiquidDispensing Valve Is Available In Various Sizes

5. Features & TechnicalAdvantages • Eliminates need of Proportional Valves and additional devices like I to P convertor, Valve Positioner etc. Saves basic need of Analog Control Output, that is expensive. Simple Digital output is sufficient for Samiep’s new technology. • Today’s alternate popular method for liquid dispensing makes use of Two separate on-off valves or complex two-stage flow valves. Specific pair of valves is selected depending on liquid material and target quantity. This basic need of two stage flow i.e. Coarse and Fine flow-rate is eliminated in Samiep’s new technology hence only one single valve is sufficient. • No need to select separate valves to suit different viscosity materials. One valve size can be used for wide range of viscosities or can be interchanged for different materials after thorough cleaning. Hence, valve selection, maintenance and production becomes easy. Variety in valve sizes and designs is reduced to a great extent as compared to today’s tailored selection of Valves.

6. Features & TechnicalAdvantages • Introduced new virtue that a Valve can also have is Least Count • Thrashed out concept of % accuracy whilst introducing absolute accuracy at par with Least Count. Hence, deliver accuracies beyond international standards • All parts of valve are machined out of SS316 (or better grade) and Teflon. This makes it suitable for almost all variety of liquid materials, chemicals in industry. It can handle hot liquid materials and also can be sterilized • Life of valves is improved due to robust design, less wear and tear of parts. • Standard practice is to use soft material like Teflon to make one of the part near valve outlet. Teflon once deforms its shape due to operations can not regain it. This causes dripping in the valve. Avoiding this practice makes the Samiep valve completely drip free, tight shut-off.

7. Features & TechnicalAdvantages • Goodbye to “Flow-rate” dependent dispensing techniques and the attached problems like calculation of in-flight weight, dripping, high error volumes • The new technique dispenses liquid using one single maximum possible flow-rate as “continuous” flow and wide range of packets as “discrete”, “non-continuous” flow. Its Special Design gives ability to dispense smallest packet as single drop weighing fraction of a gram that becomes “Least-Count” of the valve • Wide range of target quantities can be dispensed from one single valve using Samiep’s new technology that is not possible using any of today’s known practices. To cater such wide range of target quantities, multiple proportional valves or multiple on-off valve pairs are required. Samiep’s new technology makes it possible using one single valve • Using Samiep’s new technique automatic compensation of header levels, change in viscosity due to ambient temperature is possible

8. Commercial Benefits • Use of single valve for wide range of dispensing and ability to support variety in viscosity range makes it highly versatile, saving on space, piping, fabrication, engineering, electric power, manpower • Savings in Capital Investment due to basic price, simple design, versatile use, interchangeability of valve for different materials • Optimum utilization of machines due to its high flexibility to support wide range. Machines built around individual single valves can be used for flexible target filling eliminating the need of using separate machines based on fixed volume for varied target quantities. In case of failure other machines can be used for changing targets. No need of making any manual settings, calibration or changing nozzles for any change in target quantity • Huge and recurring savings on material consumption in process or while filling containers

9. Commercial Benefits • Wide range of Formulation Batch sizes can be carried out using only one single valve per liquid raw material that are highly accurate, increasing quality, consistency and throughput of each batch. This brings down the cost of blending unit / plant, makes it further compact • Worth retrofitting – To avail advantages of this new technology, it’s not necessary to scrap existing systems but partial replacement of key products will be sufficient. Cost of incorporating this new technology will be recovered in shortest period and benefits of making the facility more versatile whilst huge resources savings on recurring basis will be the advantage. • Generates new vision and awareness of material conservation, eliminating traditional approach “we do not need high accuracy” or “we get satisfactory percentage accuracies”. This is possible due to easy access to technology at affordable cost.

10. µicroΣssence A Complete System For Computerization of Formulation-Based Production

11. µicroΣssence • Manual, Semi-Automatic & Fully Automatic Dispensing of Select or All Raw Materials • Smart Production by Using Bar-coding & Digital Weighing Scales Interfaced to Computer • Formulation Data Management – Create, Improve, Manage • Production Planning Using Existing And Projected Status of Stocks • True-MIS For Executing Production

12. µicroΣssence • Real-Time System Beyond SAP, ERP Like Software's • Optionally Can Communicate To Existing SAP / ERP To Make Them Effective • Automatic Updates of Entry of Raw Materials, Stocks, Consumption and Quantifying Production Before And After Packing • Complete Secrecy of Formulation Details : To Say, Person Manually Pouring Material Do Not Know What Material And Quantity Is Required But Adds Correct Material And Exact Quantity By Using System

13. IllustrateBatchMixing -the most common application observed in many Industry Sectors “µicroΣssenceFormulation Hub” Complete Solution For Automatic Batch Mixing • Using Samiep’s Software – • Create, Develop, Maintain, Modify Formulae • Create, Schedule, Download Batches to Production Lines for Execution • Assign Right Weighing Scale to Each Raw Material • Effective Use Bar-Coding, Variety of Reports and Many Other Features • Using Samiep’s Liquid Dispensing Technology, Interfaced to Software • Manufacture Batch Mixing Formulation Products • Expandable from Single to Multi Production Lines • Connect 1-8 Weighing Scales of Any Capacity to Make One Production Line • Single Point Control of Local and Remote Production Lines

14. Benefits of Automatic Batch Mixing • High Production Throughput • Precise Mixing of Ingredients • Consistent Quality Production • Wide Range of Batch Sizes • Total Digital Control. • Eliminates Key Person’s Presence • Multiple Recipe Storage • Secrecy of Formulations • Recipe Editing By Key Persons Only • Brief And Detailed Report Generation

15. System Arrangement • Number of Valves, Equal to No. of Ingredients • Valves can be arranged in a Line or a Cluster • Ingredients in Storage Tanks Flow By Gravity • Storage Tank Capacity May Vary From 1 - 5000 Liters • Controlled Through Patented Digital Electronic Control Technique Pipelines from Separate Storage Tanks Connected to Respective Valve Inlet Panel Made of Digital Controller, Pneumatic Header & Solenoid Valves Pneumatically operated Valves For Liquid Dispensing

16. Target Quantity Is Chased By Dispensing Liquid In Suitable Packets. Note The Smallest Possible Packet, A Drop Weighing Fraction of A Gram Two Electronic Weighing Platforms of Different Capacity are Mounted on Robot Track. Small, Medium, Large Quantities Can Be Dispensed From Same Dispensing Valve but For Precise Dispensing Accurate Feedback is Essential. Hence Depending on Quantity Required Suitable Container & Weighing Platform Is Selected. saµiΣp

17. C1 C2 C3 C4 Cn Target Quantity Is Chased By Dispensing Liquid In Suitable Packets saµiΣp

18. Smallest Possible Packet i.e. Least Count of The Valve Gives Accuracy Beyond International Standards saµiΣp

19. For Large Target Quantities Continuous Flow Is Used To Dispense Faster saµiΣp

20. No Second flow rate is required. Large, Medium Packets From Same Valve Are Used Near Target Quantity. This Also Increases The Throughput saµiΣp Feedback from Electronic Weighing Platform Mounted on Robot Track

21. Irrespective of Target Quantity, The Accuracy Is Achieved At Par With Least Count, Thrashing Out Large Quantity Losses Due To % accuracy. saµiΣp

22. Please Call On Us To Study Your Process Requirements Contact: Satish Pathak Samiep Automation And Robotics Mumbai, India info@samiep.com +91 98672 09667 +91 99202 48528 Samiep – Close To Perfection, Close To You

23. Thank You