5 Steps to prevent Corrosion by using Epoxy Coating

1. 5 Steps to prevent Corrosion by using Epoxy Coating No metal is completely safe from the threat of corrosion. But it is possible to slow, manage, or stop corrosion before it causes a problem. There is no one-size-fits-all solution to prevent corrosion of metal parts. With so many types of metal and thousands of possible applications, manufacturers must use various methods to prevent and control corrosion in different metals. Epoxy Coatings are one of the most effective way to prevent corrosion in the long term in all the regions, specially in the coastal regions – Mumbai, Kochi, Kerala and so on. New Ways to prevent Corrosion are: 1. Design: Corrosion control begins at the engineering stage. If the part is for use in an environment where it is susceptible to corrosion, manufacturers should design the part with that in mind. For example, parts exposed to the elements should allow water and debris to drain off instead of collecting on the surface. To reduce crevice corrosion, designers should eliminate narrow gaps that allow air or fluid to enter and become stagnant. For corrosive environments, such as in saltwater, it may be wise to engineer for a degree of corrosion allowance. 2. Protective Coating: Coatings can provide a layer of protection against corrosion by acting as a physical barrier between the metal parts and oxidizing elements in the environment. One common method is galvanization, in which manufacturers coat the part with a thin layer of zinc. Epoxy coatings are another effective way to prevent corrosion in metal parts. With proper application, a powder coating can seal the surface of the part away from the environment to guard against corrosion in all the regions specially in the coastal areas like Mumbai, Kochi, Kerala and so on. 3. Environmental Control: Many environmental factors impact the likelihood of corrosion. It helps to keep metal parts in a clean, dry place when not in use. If you intend to store them for a long time, consider using methods to control the level of sulfur, chloride, or oxygen in the surrounding environment. 4. Cathodic Protection: It is possible to prevent corrosion by applying an opposing electrical current to the metal’s surface. One method of cathodic protection is an impressed current, using an outside course of electrical current to overpower a corrosive current in the part. A less-complex method of cathodic corrosion protection is the use of a sacrificial anode. This involves attaching a small, reactive metal to the part you wish to protect. Metal ions will flow from the reactive metal to the less active part, reducing corrosion at the expense of the smaller piece.

2. 5. Maintenance: Protective coatings, environmental control, and cathodic protection are effective ways of preventing corrosion in metal parts. However, these measures are nothing without ongoing maintenance and monitoring. Coatings can wear over time; even small nicks and scratches can lead to corrosion. Be sure to keep parts clean and apply additional protection as necessary. Projects Information Initiative by Hariom Epoxy Shield For latest updates, visit our Social Media #FusionBondedEpoxyCoatinginMumbai, #CoatedDowelBarsinMumbai, #EpoxyCoatedRebarsinMumbai, #EpoxyCoatedTMTBars, #CoatedTMTBars, #FusionBondedEpoxyCoating, #corrosionfree, #anticorrosionrebarsinmumbai