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FERMENTEC

FERMENTEC. 33 YEARS DEVELOPING AND TRANSFERRING TECHNOLOGIES TO ETHANOL AND SUGAR INDUSTRIES PRESENTATION AT SUGAR ASIA CONFERENCE BANGKOK - MAY 2012 Josef Doerfler, Representative for Europe and Asia. FERMENTEC TECHNOLOGY. Professional Team Specialized in:. BIOCHEMISTRY.

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FERMENTEC

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  1. FERMENTEC 33 YEARS DEVELOPING AND TRANSFERRING TECHNOLOGIES TO ETHANOL AND SUGAR INDUSTRIES PRESENTATION AT SUGAR ASIA CONFERENCE BANGKOK - MAY 2012 Josef Doerfler, Representative for Europe and Asia

  2. FERMENTEC TECHNOLOGY Professional Team Specialized in: • BIOCHEMISTRY • CHEMISTRY • AGRICULTURAL SCIENCE • MICROBIOLOGY

  3. FERMENTEC TECHNOLOGY Specialized professionals:

  4. ESALQ / USP

  5. MAIN SERVICES • RESEARCH AND ANALYSIS • CONSULTING (Technology Transfer) • COURSES AND TRAINNING

  6. AREAS • SUGAR INDUSTRIES • FUEL ETHANOL • DISTILLED BEVERAGES

  7. FERMENTATION OPTIONS TO PROCEED?

  8. FERMENTATION PROCESS – Batch Type

  9. FERMENTATION PROCESS – Continuous Type

  10. IMPROVING FERMENTATION YIELD HOW?

  11. 1. Development and adaptation of analytical methods. 2. Evaluation of new equipments and products for industrial use. 3. Selection of yeast for ethanol fermentation in industrial scale.

  12. 4. Studies on yeast stress in industrial fermentation. 5. Reducing cost. 6. Reducing water. 7. Reducing energy use in the process.

  13. CHEMICAL AND MICROBIOLOGICAL ANALYSIS

  14. FERMENTEC TECHNOLOGY IN 2011 • 30% OF THE ETHANOL PRODUCED IN BRAZIL • 44 RESEARCH PROJECTS • > 500 TECHNICAL PEOPLE TRAINED • 60 CLIENTS IN BRAZIL AND ABROAD

  15. FERMENTEC TECHNOLOGY SELECTED YEAST STRAINS • MORE THAN 190 DISTILLERIES have used selected yeast strains • 60% OF THE ETHANOL produced in Brazil • 10 AMONG 10 BIGGEST MILLS use selected yeast • PE2 AND CAT1 were selected by Fermentec and have been sold by LNF since 1996.

  16. FERMENTEC TECHNOLOGY LABORATORIES

  17. ISO 9001:2000 QUALITY MANAGEMENT SYSTEM Fermentec is certified since 1998 by ABNT (Brazilian Technical Standards Association)

  18. EVOLUTIONOF CANE PRODUCTION IN BRAZIL 1975 2009 SUGARCANE PRODUCTION (MILLION TONS) 585 91 PRODUCTIVITY (TONS / HA) 51 82 TOTAL SUGAR IN CANE 8% 14.5% DATAGRO, 2009

  19. EVOLUTIONOF ETHANOL TECHNOLOGY IN BRAZIL 1975 2009 SUGAR EXTRACTION YIELD 96% 88% FERMENTATION YIELD 75% 90% FERMENTATION TIME (HOURS) 20 8 DATAGRO, 2009

  20. EVOLUTIONOF ETHANOL PRODUCTION IN BRAZIL 1975 2009 ETHANOL PRODUCTIVITY (LITERS / HA) 3,200 7,500 ETHANOL PRODUCTION (BILLION LITERS) 0.56 27 DATAGRO, 2009

  21. New Yeast Launch 2010 FT858L Resistent to low pH

  22. FT 858L 2007

  23. FT 858L 2008

  24. FT 858L 2009

  25. FT 858L 2010

  26. 100% 80% 60% 40% 20% 0% 0 8 12 PE-2 FT 858L Seleção de levedura 1,53 g ácido / L cuba Ciclos

  27. FT 858L FT 858L CARIOTIPAGEM DO CROMOSSOMO NUCLEAR

  28. FT 858L DNA MITOCONDRIAL: relacionada com a PE2 PE2 5 4 3 2 1 FT 858L MODEL

  29. 14 13 12 TEMPO DE FERMENTAÇÃO (h) 11 10 9 8 0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 2008 2007 Tempo de fermentação – FT 858L FT858L 11:19h ................................................. 9:35h Semanas

  30. 2008 2007 % Álcool no vinho - FT858L 12 8,4% 11 10 9 % Álcool vinho (V/V) ............................................................ 8 7 6 7,6% 5 4 0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 Semanas

  31. FERMENTING WITH 16% ETHANOL CONCENTRATION Tadeu Fessel

  32. ADVANTAGES • Reduction of vinasse volume, by half • Reduction in water use, by half • Reduction in inputs • Reduction in energy consumption • Reduction in centrifuges, by half Tadeu Fessel

  33. FERMENTECCLIENTSANNUAL PRODUCTION Sugarcane (Mln tons) 150 • Sugar(Mln tons) 11 7 • Alcohol (Bln liters) • Distilled beverages (Mln liters) 500

  34. DISTILLED BEVERAGESFERMENTEC CLIENTS • MULLER 51 (Cachaça) • VALE VERDE (Cachaça) • CASA CUERVO (Tequila) • CAZADORES (Tequila) • BACARDI (Rum)

  35. FERMENTEC TEAM

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