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LARGE SCALE TESTING TO PROTECT SAN FRANSCISO WATER SUPPLY Tom O’Rourke Thomas R. Briggs Professor of Engineering Cornell University. SAN FRANCISO PUBLIC UTILITIES COMMISSION WATER SYSTEM IMPROVEMENT PLAN. 86 Projects $4.6 Billion New Calaveras Dam Retrofit 2 Water Treatment Plants
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LARGE SCALE TESTING TO PROTECT SAN FRANSCISO WATER SUPPLY Tom O’Rourke Thomas R. Briggs Professor of Engineering Cornell University
SAN FRANCISO PUBLIC UTILITIES COMMISSION WATER SYSTEM IMPROVEMENT PLAN • 86 Projects • $4.6 Billion • New Calaveras Dam • Retrofit 2 Water Treatment Plants • 450 km Pipelines • 3 Tunnels
BDPLs 3 & 4 at Hayward Fault • Owner/Operator: San Francisco Public Utilities Commission (SFPUC) • Designer: URS, Inc. • Test Facility: Cornell Large-Scale Lifelines Testing Facility, George E. Brown Jr. Network for Earthquake Engineering Simulation
BAY DIVISION PIPELINES BDPLs 3 & 4 70% Bay Area Water San Francisco Public Utilities Commission BDPLs 1 & 2 BDPLs 3 & 4
BDPLs 3 & 4 at Hayward Fault • 2-m-diameter Pipeline Crossing Hayward Fault at ~47 Degrees • 2 m Lateral Fault Offset • Compressive Deformation and Lateral Offset of Pipeline from Fault Movement • 24-m-wide Right-of-way with Other Pipelines
Protective Vault 91.5 m long Segments: 6.1 x 6.1 x 6.1 m Joints: 45 degrees
Before Fault Movement Segments: 6.1m x 6.1m x 6.1 m After Fault Movement Joints: 150 & 300 mm
CONSTRUCTION OF VAULT • Secant Walls for Cut-and Cover Support • Lower Strength Secondary Wall Elements Secant Walls Vault with Pipeline Backfill
PURPOSE OF TESTS • Validate Design Approach • Assess Relative Movement of Segments • Understand Interaction Between Vault & Secant Pile Walls • Evaluate Joint Effects on Vault Performance • Assess Effects of EPS Fill Between Secant Wall and Vault
CORNELL TESTS • 1/10 th Scale • Test Basin: • 13 m Long • 3.2 m Wide • 2.1 m Deep
CONCRETE TEST SEGMENTS 1 m = 3.28 ft 25. 4 mm = 1 in.
SCALING RELATIONSHIPS Joint Rotation Joint Stiffness
INSTRUMENTATION • 6 Degrees of Freedom at Each Segment • Accurate to 0.25 mm • LVDT/DCDT, Temposonic Sensors, Lasers • ~ 120 Measurements per Displacement Episode • Tactile Force Sensors • High Resolution Video Cameras
Tactile Force Pressure Sensors 50 X 40 cm plan dimensions
FACTORS AFFECTING VAULT DEFORMATION • Location of Vault Joint Relative to Fault • Joint Rotational Stiffness • Nature of Backfill Between Vault and Secant Pile Wall
FAULT LOCATION VS VAULT JOINT • Fault Centered on Joint • Vault Deformation Closest to Fault • Greatest Joint Rotation • Fault Centered on Vault • Vault Deformation Farthest from Fault • Smallest Joint Rotation
Pretest Block Layout 50 deg South S4 S3 S2 N3 N2 N1 C S1 N4 North EPS particles with soil cover
1 m offset 50 deg South North
2 m offset 50 deg South North
3 m offset 50 deg South North
5 m offset 50 deg South North
Pretest Block Layout 50 deg South S4 S3 S2 N3 N2 N1 C S1 N4 North EPS particles with soil cover
1 m offset 50 deg South North
2 m offset 50 deg South North
LATERAL PRESSURES • With Soil Backfill • 10-15% Max Passive Pressure at 2m of prototype fault offset
LATERAL PRESSURES • With EPS • < 1% Max Passive Pressure at 2m of prototype fault offset
HEAVE AT FAULT • Small to Moderate Heave Affected by Joint Stiffness Flexible Joint Stiff Joint
ROTATION OF JOINT AT FAULT Stiff Joint Flexible Joint
VAULT COMPRESSION • Compressive Shortening 4-5 Segments from Fault • Joint Closure Contact 3-4 Segments from Fault • Joint Contact Never Observed at Ends of Vault
NEES TESTING FOR SFPUC • Continuous Design, Fabrication, and Testing over 9 Months to Support Actual • Successful Confirmation of Design Concept • Important Insights Regarding Behavior
EARTHQUAKE RESPONSE AND REHABILITATION OF CRITICAL LIFELINES Split Box • Substantial Industry Involvement • Insituform Technologies, Inc. • LADWP, SFPUC, EBMUD • Center for Advanced Microelectronics Mnfg. Dual Shake Tables Flexible Electronics
COLLABORATION WITH INDUSTRY • Chevron Phillips • Consolidated Edison • Corning, Inc. • Exxon Mobil • Insituform Technologies • Gas Technology Institute • Los Angeles Department of Water and Power • Northeast Gas Assoc. • San Francisco Public Utility • Tekscan • Tokyo Gas, Ltd • ULC Robotics