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Total Solution For Industrial Automation

Total Solution For Industrial Automation. References of CIMON. Power Plant. Icheon Power Plant. Cogeneration Power Plant Generate Electricity Provides Steam & Warm Water DCS : Westinghouse Electric Co. Running over 10 years Problems Often troubles in DCS High repair cost

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Total Solution For Industrial Automation

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  1. Total Solution For Industrial Automation References of CIMON

  2. Power Plant Icheon Power Plant • Cogeneration Power Plant • Generate Electricity • Provides Steam & Warm Water • DCS : Westinghouse Electric Co. • Running over 10 years • Problems • Often troubles in DCS • High repair cost • High engineering fee • Long term delivery of parts • Requirements • Full Redundant System • No shutdown during setup • Fine and easy UI of SCADA www.kdtsys.com

  3. Power Plant • Main Control Objectives • 1 Main Boiler • 2 Aux. Boiler • Interfaces with turbine control systems (BMS) • Other controls (Utilities) • CIMON HMI/SCADA • Provides a fine and easy user interfaces • 1 FEP Server : redundant communication with PLCs • 5 Operating Station + 1 Remote Station (in office) • 1 Engineering Station • CIMON PLC • Controls overall plant M/C • Provides data to SCADA • Redundant Power/CPU/Comm. • Ethernet Communication • AIs (TC, RTD) • AOs (DA) • DIOs www.kdtsys.com

  4. Power Plant www.kdtsys.com

  5. Power Plant Inside Views of Panel PLC Location www.kdtsys.com

  6. Power Plant www.kdtsys.com

  7. Semiconductor FAB Gas Cabinet (Samsung, Hynix) • Application • Supply toxic gas to semiconductor FAB automatically. • Requirement • High level reliability (toxic gas utility) • Role of CIMON PLC & XPanel • Automatic gas supply • Cut off the gas when emergency • Monitoring gas status with Xpanel (RS232C) • Main control objectives • Gas Valves • Customer • Gas cabinet supplier of Samsung & Hynix, LG-Philips LCD • KCTECH, ATTO PLC Location XPanel Gas Tank Location www.kdtsys.com

  8. Semiconductor FAB www.kdtsys.com

  9. Motor Companies HYUNDAI / KIA Motors www.kdtsys.com

  10. Motor Companies MANDO Major automotive parts manufacturer www.kdtsys.com

  11. Machinery : Car Washing Car Washing Machine • Application • Progress washing process with inputs from many kinds of sensors and OP panel settings • Requirements • Reliability (car damage) • Machine movement : resolved by simple and long distance expansion ability of CIMON PLC • Main control objectives • Motors, Lamps, Valves • Customer : Hanlim M/C Operating Panel PLC Location www.kdtsys.com

  12. Machinery : Car Washing Flexible Expansion PLC CPU Expansion www.kdtsys.com

  13. DAS Distribution Automation System • Nation-Wide Electric Power Distribution System • Customer : KEPCO (Korea Electric Power Co.) • CIMON-HMI plays major role in DAS (SCADA) • Collects thousands of data from hundreds of RTU • Monitors, logs and alarms all feeder status of all around city • Supports various kinds of communication media. (RS232C, Ethernet, TRS and other kinds of wireless comm.) • KDT manufactures and supplies the SCADA and RTUs • 300 copies of SCADA software (‘1999 – ‘2005) • 10,000 stations of RTU (’1999 – ‘2005) www.kdtsys.com

  14. DAS • Monitors the power line failure • Remote cut-off/on feeders with CIMON SCADA/RTU Power Station RTU Power Line SCADA www.kdtsys.com

  15. DAS Electric Distribution Map of a City Navigator www.kdtsys.com

  16. Machinery : Woodworking Woodworking for Furniture • Functions • Edge cutting • Sanding • Color sheet taping with heat • PLC • Controls the overall function • Control Objectives • Heater, Motor • Requirement • Reliable in dusty and high temp. environment. Operating Panel PLC Location www.kdtsys.com

  17. Machinery : PET Tester PET bottle leakage tester PLC Link (Ethernet) • Functions • Air pressure checking • Detects the defects • Role of PLC • Air pressure control • Controls the conveyer • Control Objectives • Motors, Valves • System Feature • 2 PLCs linked with ethernet Master PLC Slave PLC www.kdtsys.com

  18. Machinery : Press Molding Press • Functions • Rubber injection molding. • Heat control • Role of PLC • PID control • Control Objectives • Heater, Inverter • Sensor • Thermo-Coupler PLC Location www.kdtsys.com

  19. BAS Building Automation System • Functions • Air Ventilation System Control • Light Control • Electric Power Control • Role of PLC • Communication (RTU) • Temperature Control (PID) • Control Objectives • Fan, Heater, Compressor • Water Utilities, Light • Requirement of PLC • Network ability (Ethernet, RS285) • RTD sensing, PID control SCADA Comm. (Ethernet or RS485) Control Panel (PLC) www.kdtsys.com

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