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Test Protocol for Extreme Condition (Environment) (TPEE). API Task Group Khedher Mellah. Introductions. HPHT Question. What if the HPHT environment is defined? What if you have to Qualify your product once? What if you have the test protocols? ————— A —————
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Test Protocol for Extreme Condition (Environment)(TPEE) API Task Group Khedher Mellah
HPHT Question • What if the HPHT environment is defined? • What if you have to Qualify your product once? • What if you have the test protocols? • —————A————— • How would this impact your projects? • How would it impact you business?
TPEE Goal • Define the various HPHT environments • Define test specification based on environment • Identify the tests needed to achieve acceptable reliability of a completions system in HPHT environments • Agree on set of test that fit the various HPHT environments • Focus on the final system functionality and reliability • Find alignment on testing issues between manufacturers and customers
TPEE Goal • Produce a resource document outlining the test procedures for the completion system • Test procedures • Agreed on by API members • Developed by SME • Adopted by manufacturer and customers
TPEE • Focus on finished system design • Equipment acceptance: • Performs its function when operated in specific manner under the specified condition for the designed length of time • Accelerated test specifications • Condition framing
6HP and TPEE • TPEE is an effort that complements 6HP • Focus of design validation thru testing • Testing dictated by the HPHT environment and the desired reliability • TPEE effort will be aligned with 6HP • TPEE effort will be aligned with all API sections • TPEE will be transparent
Phased process: Phase I • Develop the Document • Failure Mode and Effect Analysis (FMEA) • Reliability based tests • SME involvement (Material, Design, Operation) • API sections involvement • Provide the final product as a resource document to the EC
Phased process: Phase II • Recommendations discussion • Reliability based discussion • Test recommendations (FMEA) • API sections control • SME involvement (Material, Design, Operation) • Decision to classify the recommendations • Annex to the standard • Elevate to an RP • Make an HPHT standard
Phased process: Phase III • EC final decision on the work • Reliability based decision • Test recommendations (FMEA) • API sections recommendation • Decision to adopt the recommendations as set forth by the API section
Failure Mode and Effect Analysis • Failure Mode and Effect Analysis (FMEA)
Failure Mode and Effect Analysis • Material expertise • Elastomer expertise • Design expertise • Operation expertise • API section member (2, 5, 6, …, 14, …) • 7-12 people
Failure Mode and Effect Analysis • Performed over one full day • The work group will decide at the end if they need more time
The Process • Collect existing FMEA worksheets • Existing FMEA on the item • Pre-filled Worksheet • Simultaneous FMEA sessions can happen concurrently
What we need today • Completion experts for the Task Group. • General completion expertise • Subject matter experts for the FMEA sessions • SCSSV, Tree, Packers, … • Other experts to review the work