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LED Solder Press

LED Solder Press. Status Report Presentation One By Ryan Bigl & Kyle Levesque. Problem statement. Design an automated miniature solder press that is able to… Solder pre-glued surface mount LED emitters to a metallic circuit board. Test the LED after completion

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LED Solder Press

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  1. LED Solder Press Status Report Presentation One • By Ryan Bigl & • Kyle Levesque

  2. Problem statement Design an automated miniature solder press that is able to… • Solder pre-glued surface mount LED emitters to a metallic circuit board. • Test the LED after completion • Be faster and more efficient than hand assembly. • Not need human aid, after initial setup is completed.

  3. Solutions • Build a X table with an adjustable jig for metallic circuit boards. • Make a single press/ dual soldering iron system with electronically fed solder. • Allow user to initially select predetermined board size and stores data throughout the run.

  4. System Overview • User interface and controls • Pneumatic controlled motion • Computer controlled soldering irons and feed system • Computer recorded test system • Preprogrammed board sizing

  5. Original Time Breakdown

  6. Ryan Pneumatic system Wire feed system Web page User Manual Presentations Kyle Solder probe system User interface system Test system Presentations Old Project Division

  7. A few new decisions…..

  8. New System Overview • Basic User interface and controls • Basic Pneumatic solder iron motion • Computer Controlled soldering irons and feed system • Computer recorded test system

  9. New Time Breakdown

  10. Ryan Solder feed system Adjustable jig system Web page Presentations Kyle Basic Pneumatic system Solder probe system User manual Presentations Test system New Project Division

  11. completed Goals • Define system setup and feasibility. • Make a task list and divide up hours for project. • Meet with LedDynamics to present ideas. • Redefine project from the companies considerations and time management.

  12. Upcoming Goals • Decide what soldering system to use through testing and research, (either liquid or solid). • Design Jig mounting setup for multiple board sizes, (Adjustable fence). • Decide on solder iron wattages and design though research and testing. • Communicate with LedDynamics about final system design and budget. • Manufacture “test” boards for soldering system. Both

  13. Budget

  14. Project Contacts • Oliver Piluski, LED Dynamics • opiluski@LEDdynamics.com or www.LEDdynamics.com • John Kidder, Senior Projects Teacher • jkidder@vtc.edu • Andre St. Denis, Senior Projects Teacher • ajs05110@vtc.edu

  15. Questions?

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