Team #6: Staff

1. Team #6: Staff • Mel Cintron BSEE • Antonio Garnica BSEE • Paul Cox BSEE • Tom Latona BSEE

2. Team #6: Expertise & Experience Expertise: PLC / Electrical Layout. Experience: 2 Summer internships @ Harley Davidson, 3yrs Engineering Tech. Expertise: Environmental testing, soldering. Experience: 3yrs Internship @ Johnson Controls. Expertise: PLC programming and Electrical CAD. Experience: Electrical design work for auxiliary printing equipment, 5 yrs. Expertise: Power system analysis. Experience: None • Mel Cintron • Antonio Garnica • Paul Cox • Tom Latona

3. Project Abstract Image Capture System • This project will utilize a proximity sensor/switch to sense an object traveling along a conveyor system. The pulse generated from the detecting the object will trigger a strobe light and a camera simultaneously. An image of the object will then be captured, displayed, and stored in memory on a pc. • The strobe is utilized to ensure that the same light level will be maintained regardless of environmental light conditions. • This project will be considered Phase 1 of a 2 phase project. Phase 2 would compare a stored image on the pc to the last captured image to determine any differences. • Target industry: Manufacturing

4. Product Performance Requirements 1 • Nominal Input Power Source 120 VAC • Nominal Input Voltage Range 120 VAC +/- 10% • Input Power Freq. Range 50 to 60 Hz • Optical Indicators, Displays Infrared proximity sensor/switch: (3L x 2W x 1H) in. Range: 7” to 3’. Visible strobe light. (3L x 3W x 2H) in. Strobe rate: 3 flashes/sec. PC VGA monitor. • User Inputs Keyboard entry on the pc to operate the camera software.

5. Product Performance Requirements 2 • Electrical Interfaces 6 VDC, 24VDC, 5VDC. • Mechanical Interfaces Adjustable mounting brackets for camera, proximity sensor/switch, and strobe unit. • Operational Modes Automatic. • Effectiveness Video capture rate of 3 frames per second.

6. Product Standard Requirements 1 • Max Product and Proto Cost (Est.) Product: $100 Proto: $250 • Max Parts Count 100 (Approximately) • Max Product Size (LxWxH) Camera: 4.8 x 1.0 x 2.2 in. Strobe: 3.0 x 3.0 x 2.0 in. Trigger/Power Circuits 6.0 x 4.0 x 2.0 in. • Max Product Weight 3.4 lbs (1.55 kg) Total Weight

7. Product Standard Requirements 2 • Max Power consumption Camera (powered from pc) 0.6W. (Est.) maximum during flash 70W. (Est.) minimum during idle 20W. • Operating Temp range 0 to 50 degrees C. • Operating Humidity range 0 to 80 RH% Non-condensing. • Reliability and Life MTBF (3yrs), 95%R 1yr, 60%R 5yr • Disposal/Recycle In accordance with state and federal requirements. • Safety and Regulations NFPA 79 (Electrical Standards for Industrial Machinery) Rational: This system will likely be mounted on and used in industrial machinery

8. Block Diagram Strobe Circuit Strobe Circuit Antonio Garnica Tom Latona Power supply Camera Circuit CPU Paul Cox Mel Cintron Sensor/Trigger Circuit Proximity sensor

9. Allocation of Standard Requirements 1

10. Allocation of Standard Requirements 2

11. Additional Standard Requirements: (Camera pc) • Pc system requirements for the camera PCI board: Windows 95 or better; Pentium 133Mhz or better; 16MB of RAM; 46MB hard disk space; 4X CD-ROM; PCI video board with 2MB of memory; 640 x 480 display with 8-bit color depth; Available PCI slot

12. Association of Performance Requirements

13. Contact Info Phone: (414)708-6352 Email:mcintron@uwm.edu Phone: (414)803-4418 Email:antoniog@uwm.edu Phone: (414)-643-8553 Email: paulmcox@uwm.edu Phone: (414)364 0606 Email: gadgetitis@yahoo.com • Mel Cintron • Antonio Garnica • Paul Cox • Tom Latona

14. Weekly Availability Worksheet • Mel Cintron • Antonio Garnica • Paul Cox • Tom Latona Time 1:Thur all day except 355 lab Time 2:Fri all day except 355 lab Time 3:Sat, Sun anytime Time 4:Mon –Wed before 4:00 Time 1:Sun all day Time 2:Mon, Wed 1030-200 Time 3:Thurs 2 - 355 lec Time 4:Fri 2 - lab Time 1: Sat and Sun 12:00 – 6:00 Time 2: Mon and Wed 10:00 – 12:00 Time 3: Fri 3:00-4:30 Time 4: Time 1: Fri all day except 355 lab Time 2:Tue after 3:30pm Time 3 : Sat&Sun after 6:30pm Time 4: Wed 12:30-6:30

15. Weekly Project Meeting Plan • Weekly Meeting 1: Place, Friday 3-4:30, after class PM Owner: Rotational, Expected Attendees: All & Purpose: • Weekly Meeting 2: Place, Friday 3-4:30, after class PM ` Owner: Rotational, Expected Attendees: All & Purpose: • Weekly Meeting 3: Place, Friday 3-4:30, after class PM Owner: Rotational, Expected Attendees: All & Purpose: • Weekly Meeting 4: Place, Date, Time Owner,Expected Attendees & Purpose: • Weekly Meeting 5: Place, Date, Time Owner,Expected Attendees & Purpose: • Weekly Meeting 6: Place, Date, Time Owner,Expected Attendees & Purpose:

16. Total Resources • 400 Total Manhours • $200 or key part availability for material and prototyping

17. Decision Making • Statement of how your team will make decisions within all project guidelines.: majority vote

18. Team #6: IM Roles • Part Supply Manager: Antonio Garnica • Project Archiver: Tom Latona • Presentation Mgr: Mel Cintron • Report Mgr: Paul Cox

19. Prospective Ideas • Laser Scope Tachometer • Home Security System • Temperature Controller • Smart Light (turns on when power out) • Proximity Detector

20. High Level Requirements • 120VAC Nominal Input Power 60Hz • Sensors/Display -Infrared Proximity Switch -Display Monitor For Camera • Operational Mode: Automatic • Mechanical: Proximity, Camera, Strobe Mount • DC Distribution: 5V, 12V, 24V • Cost Prototype: ~250 (Note: Slightly Over Budget)