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Production of Dimethyl Sulfoxide from Lignin

Production of Dimethyl Sulfoxide from Lignin. Team Bravo is: Stan Das, Jeff Umbach, Russ Boyer, Krista Sutton, Mike Czepizak Project Lead: Jake Biberstein. Project Outline. Design Basis Block Flow Diagram Constraints Review Material and Energy Balances Applicable Standards

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Production of Dimethyl Sulfoxide from Lignin

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  1. Production of Dimethyl Sulfoxide from Lignin Team Bravo is: Stan Das, Jeff Umbach, Russ Boyer, Krista Sutton, Mike Czepizak Project Lead: Jake Biberstein

  2. Project Outline Design Basis Block Flow Diagram Constraints Review Material and Energy Balances Applicable Standards Annotated Equipment List Distribution and End Use Utilities Conceptual Control Scheme General Arrangement Economic Evaluation Process Flow Diagram Calculations Project Communications File Information Sources and References Team Bravo: Presentation 4

  3. Presentation Outline PFD Initial Control Scheme General Plant Layout Hand Calculations and Material Balances Economic Evaluation Team Bravo: Presentation 4

  4. Block Flow Diagram Team Bravo: Presentation 4

  5. PFD: Lignin Reaction Team Bravo: Presentation 4

  6. Block Flow Diagram Team Bravo: Presentation 4

  7. PFD: NO2 Creation/Regeneration Team Bravo: Presentation 4

  8. Block Flow Diagram Team Bravo: Presentation 4

  9. PFD: DMS Oxidation Team Bravo: Presentation 4

  10. General Plant Layout • Plant is to be adjacent to paper mill to obtain a cheaper source of black liquor Plant Dimensions 250 x 185(285) x 40 Team Bravo: Presentation 4

  11. Calculations: Lignin Reactor • Reactor Size • Diameter = 7 ft • Height = 20 ft • Volume = 5700 gallons Heat Duty = 830,000 BTU/hr Total Cost of Unit = $1,340,000 Team Bravo: Presentation 4

  12. Calculations: Distillation Column • Column Size • Number of Trays = 9 • Diameter = 1.5 ft • Height = 30 ft • Volume = 400 gallons Reboiler Heat Duty = 420,000 BTU/hr Condenser Heat Duty = -47,000 BTU/hr Total Cost of Unit = $410,000 Team Bravo: Presentation 4

  13. General Economic Evaluation • Capital Costs • $22,500,000 • Utilities • $642,000/year • Raw Materials • $14,900,000/year • Labor and Maintenance • $1,900,000/year • Other Costs • $3,440,000/year • Total Operating Costs • $20,800,000/year • Total Product Sales • $30,400,000/year • Profit per Year • $9,550,000/year • Payback Period (x) • 2 > x > 3 Years Team Bravo: Presentation 4

  14. Summary • Block flow and process flow diagrams are nearly finalized. • Basic control schemes have been added to the process flow diagrams. • Our payback period is between 2 to 3 years. • We have drafted the general arrangement of our DMSO plant. • Further details and higher-detail drawings are available on our Wiki. • http://che397-teambravo.wikispaces.com/ Team Bravo: Presentation 4

  15. Future Goals • Pinch analysis and heat integration. • Utility optimization. • Waste processing. • Pumps and compressor adjustments. • More detailed control scheme. • P&ID • Applicable standards, environmental regulations, OSHA requirements. Team Bravo: Presentation 4

  16. Questions? • For more information, please visit our Wiki! • http://che397-teambravo.wikispaces.com/ Team Bravo: Presentation 4

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