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PBWW341 ArchestrA SCADA Software - for Oil and Gas production

PBWW341 ArchestrA SCADA Software - for Oil and Gas production. PT 2 [abridged] Chris J Smith. Invensys Enterprise Control Offerings. Corporate Systems. Industry Solutions Services: Consulting, Project Execution, Learning, Operational Improvement, Maintenance & Support Partner Ecosystem.

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PBWW341 ArchestrA SCADA Software - for Oil and Gas production

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  1. PBWW341ArchestrA SCADA Software - for Oil and Gas production PT 2 [abridged] Chris J Smith

  2. Invensys Enterprise Control Offerings Corporate Systems Industry Solutions Services: Consulting, Project Execution, Learning, Operational Improvement, Maintenance & Support Partner Ecosystem Corporate Software Applications Invensys and Third Party Manufacturing / Production Operations Automation Invensys and Third Party Enterprise Control System IT Platform Integration and Collaboration Platform

  3. Where The Offerings We Will Discuss Fit Within TheInFusion Enterprise Control System Execution Integration & Collaboration Platform Enterprise Asset Management Mobile Workforce Management Manufacturing Execution Systems Batch Performance Software Applications Enterprise Manufacturing Intelligence Asset Performance Performance Measurement and Reporting Enterprise Integration Visualization Quality Optimization Workflow Advanced Process Control Simulation / Optimization Design Operator Training Third-Party Offerings Open Device Integration Web Portal Control Automation Software Applications DCS PAC SCADA HMI Application Toolkit Safety Turbomachinery Control Safety Instrumented Systems General Purpose Safety Historian Measurement & Instrumentation Recorders Instrumentation Controllers

  4. Pillars of Operational Excellence and Focus of This Discussion Operational Excellence • Technical Objectives • ArchestrA SCADA Software • Foxboro SCD2200 RTU • Foxboro SCD5200 RTU • Substation Automation Configurator Level 3 (Multi-plant/Multi-site) Environment And Safety People Level 2 (Plant Floor/Area) Asset Level 1 (Resource/Asset) Control

  5. Technical Objectives – ArchestrA SCADA Software Windows 7/8 System Platform 2012 Better Graphics Management ArchestrA Graphics Disaster Recovery Tiered Historian Common Engineering with Process Control Better DNP performance Alignment with Foxboro PAC SOE and Engine Performance

  6. Which SCADA Products does Invensys Offer ? • Master Stations [MTU] are software based, which apply to either Unix or Windows OS on Common Off the Shelf Industrial Workstations and Servers • The preferred product is the ArchestrA SCADA product, formerly known as InFusion SCADA. Remote Terminal Units [RTU] are scaled according to performance and local industry specific requirements They use open SCADA protocols for communications PREFERRED legacy

  7. ArchestrA SCADA Software Release Plan InFusion SCADA 2.1 SP3 InFusion FE 1.1 • ArchestrA System Platform 2012 R2 Equipment Control Console [Handles SCADA/PAC] ArchestrA System Platform 2012 SP1 ArchestrA SCADA Core Substation Automation Configurator SAC 1.0 [IEC61850] • ArchestrA System Platform 2012 ArchestrA IEC 61850 Runtime OpsManage 2011 Q2-2012 OpsManage2012

  8. Pipeline SCADA System Architecture

  9. ArchestrA-SCADA Context • System Lists • Alarms • Off Normals • Tags • Modifiers • SOE Events DNP3 • ArchestrA SCADA IS System Platform • Adds SCADA Toolkit • ArchestrA-View Visualization • Enhanced ArchestrA Objects • New Device Integration Objects Network Monitoring • Ping • SNMP • NTP ICCP Conitel ArchestrA SCADA 2.1 ArchestrA View Objects Application Server 3.1 InTouch 10.1 ArchestrA

  10. Agenda 1 ArchestrA SCADA Software 2 • Graphics 3 • Device Integration 4 Extensions 5 • Summary

  11. Sequence of Events Events from all geographical locations, recorded at source with time synced clocks, are gathered and sorted into an SOE List. SOE lists allow external events to be correlated across the extent of the geography of the pipeline. SOE logs are essential for the determination of root cause.

  12. AGA 8 Gas Flow Configuration

  13. ArchestrA Application & Framer • Framer provides for configuration of common project specific items • Workstation Configurations • Security • Alarm Queries • Alarm Enunciators (External & Internal) • Navigation Panel

  14. Pipeline Leak Status Display Pipelines typically transport gas under high pressure. A leak can cause fire to break out, or starve local area’s of oxygen causing asphyxiation. Leak detection systems operate estimating a loss of gas volume from the pipeline. Continual real-time SCADA data is transferred to a state-estimator type model for determination of transient pipeline behaviour.

  15. Distributed HMI/SCADA $Valve $Analog $Discrete

  16. Fascia’s provide a way in which to select points and then control and visualize all attributes of the SCADA point. Typical Control Point Fascia – valve or pump control

  17. View Menu (Top) • Logon • File/View/Tools/Help • Object Selection • Scratchpad Trends

  18. List Displays (Bottom) • Alarms • Real-time • Historical • Events • Real-time • Historical • Off-Normal • Modifier • Active Tag • Sequence of Events

  19. Window Building • Data Quality Handling • Consistent Alarm Coloring, flash, additional character text and color built in the $SCADA objects • Configurable on a PER project basis SampleColor Mapping…

  20. Faceplates • $SCADAAnalog + $SCADADiscrete + $SCADAAccumulator Faceplates • Access all Object Information (Modifiers, value, colors, controls, tags, alarm limits, alarm/event directions, etc.)

  21. Operator Safety Tagging • 8 Types of Tags • Tags can be “stacked” • Record Keeping included in tag information (SQL Table) • Each tag type can be set to block or allow control in each direction • 8 Software tags also exist with comments – to allow applications to set conditions (i.e. .substituted value, application point, etc.)

  22. Device Driver Statistics and Control • Industry standard device statistic monitoring • Useful for maintenance personnel to study communications systems and RTU/PLC health • Force scans, failovers, In/Out of service, time syncs, etc.

  23. SCADA Network Objects • An object set to monitor the data network • Uses standard Ping and SNMP tools • Network Overview Display + Engine + History Node status displays • Alarms on loss of a network device

  24. SCADA Objects • In place of ArchestrA toolset • Builds project application objects • Objects contain enhanced features + all regular ArchestrA features

  25. SCADA Object Enhancements • 64 bits of Quality • Animation Code + Animation String • Control Enhancements • Lockout of point on multiple operator screens (control reserve / control authorize) • Alarm / no alarm on PV Change • Control Timer • Off-Normal Enhancements • Introduction of an “off-normal” state for Digitals • Alarm Limit Enable/Disable • Enable/Disable Alarm Limits per Alarm Limit parameter (i.e. disable/enable HiHi alarm, etc.) • Change behavior of PV when object input source fails • Mark value as BAD, but do not change value to “NaN” • PV Time Stamp on PV Change • Operator Safety Tags • Eight (8) New Operator Tags with TagComments & times • Further enhanced in the HMI Enhanced Tagging Component • Hot Line Tagging Unidirectional Tagging • Alarm and Event Enhancements • Concept of Alarm and Event Direction (i.e. alarm on open, alarm on close, alarm on transition, alarm on off-normal, alarm on return to normal, etc.) • Ability to inhibit event by operator • Software Tags • Eight (8) User defined quality bits, used on per-project basis

  26. SCADA New Objects • $SCADAAccumulator • Pulse Counter Handling • Interval total + rollover • Time Monitor • Ensure all network elements in Time Sync • NTP Server + NTP Client for network sync • Derived SCADA Objects (i.e. utilizes the full derivation and templating power of ArchestrA) • PostEvent • Post disturbance report • SCADAEventLogger • Build ad-hoc queries for alarms/events files • SCADA + SOE Collectors

  27. Agenda 1 ArchestrA SCADA Software 2 • Graphics 3 • Device Integration 4 Extensions 5 • Summary

  28. IPS Confidential Difference between and RTU and PLC PLC has no inbuilt resilience or fall back plan for comms failures or recovery Polling protocols are expected to return information in sequence with the computation cycle RTU is focussed on responding to supervisory control sequences from multiple masters / slaves where comms can fail at any time IP EIA Slave SCADA Communication Protocols User PROGRAM SPACE Supervisory Control Management PROGRAM SPACE Files RTDB Data Event Buffers Files RTDB Time Stamped IO Master Polling Protocols Master SCADA Protocols IO Master Polling Protocols Modbus DF1 Modbus IEC 60870-101 DNP3

  29. DNP3 (Distributed Network Protocol) • One of the most common SCADA protocols in use today • Supported by DNP3 User Group • Full featured providing • Buffered Data (SOE) • Time Stamps • Quality Processing • Rich data types • Compatible with SCD5200, SCD2100, SCD2200, most 3rd party devices • Driver is integrated, full featured, supports triple redundancy and full SOE

  30. Agenda 1 ArchestrA SCADA Software 2 • Graphics 3 • Device Integration 4 Extensions 5 • Summary

  31. System Manager • Monitors and Reports performance of SNMP Compatible Devices (i.e. switches, routers, printers, most smart network devices) • Displays alarms generated by devices • Network Operation Related Alarms • Equipment Health • Equipment Status • Displays all system messages for devices stored in historian database • Basic runtime configuration (Onscan/Offscan) for the devices

  32. InSQL Sync InSQL Server InSQL Server InSQL 1 InSQL 2 Primary Backup Primary Backup Connection Connection Connection Connection FS Gateway FS Gateway RMC Application Server Application Server IAS 1 IAS 2 Parallel Collection of History from Redundant Application Servers to Parallel Historians Historian Synchronization • Synchronization solution for multiple historians • Can be used for: • Simple Redundancy • Data Repository • Can be extended to many historians • Uses IDAS for collection but fills in “holes…” • However • Store & forward is defeated • Each InSQL server must be licensed

  33. AGA 3, 5, 7, 8, NX19 • American Gas Association Standardized Calculations

  34. Agenda 1 ArchestrA SCADA Software 2 • Graphics 3 • Device Integration 4 Extensions 5 • Summary

  35. Summary ArchestrA SCADA 2.1 Improvements to Release 1.1 version Inclusion of the SCADA System Manager Performance Improvements to SCADA Collector Introduction of DNP3 Master and SOE Collector Introduction of Hot Line Safety Tagging Improvements in Device Integration Objects and improvements in help files Compatibility with InTouch 9.5, SP1 InFusion SCADA 2.0 [Callisto] Includes and supersedes all SCADA Application Pack 1.2 functionality Augments InFusion Foundation Edition [Callisto] Foxboro DRM enabled for Service Level Remote Support

  36. Summary • The ArchestrA SCADA object system based on ArchestrA, complements and draws on the best of the architecture of System Platform 3.1. and InTouch 10. • The ArchestrA SCADA 2 library was researched, built, and developed by SCADA teams drawn from Leeds and Northrup and NuovoPignone in Oil and Gas and Electric Power disciplines. • Making a solid core of functional objects available for the easy scalable construction of SCADA systems within the context of the Enterprise Control System business framework.

  37. Invensys Operations Management Pipeline SCADA Projects

  38. Delivering products & systemsfor over 40 years More than $700 million sales to date Systems & products installed in more than 50 countries The most comprehensive, open and scalable platforms available on MS-Windows or Unix Over 500 customer installations with excellent brand loyalty NEW: ArchestrAcommon platform across Invensys portfolio Foxboro SCADA presence in Production fields & pipelines

  39. Recent Invensys Production Fields Installations

  40. Thank You & Conclusion The Foxboro SCADA System Products continue to be supported and developed to suit the needs of the Upstream Oil & Gas, and Power Substation Applications. Incorporation of new technologies Alignment with other Invensys Products Incorporation of migration strategies for the installed base. Tracking Key Standards

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