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Development of Reliability Program Standard GEIA-STD-0009

U. Development of Reliability Program Standard GEIA-STD-0009. SE Summit March 2009. Approved for Public Release; Distribution is unlimited. DSB Task Force on DT&E:

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Development of Reliability Program Standard GEIA-STD-0009

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  1. U Development of Reliability Program Standard GEIA-STD-0009 • SE Summit • March 2009 Approved for Public Release; Distribution is unlimited

  2. DSB Task Force on DT&E: “Ensure programs are formulated to execute a viable systems engineering strategy from the beginning, including a RAM growth program, as an integral part of design and development.” “Develop a military standard for RAM development and testing that can be readily referenced in future DoD contracts” Brisk schedule: 1st DoD-industry WG meeting Oct 07 Formal ballot closed 30 Jun 06, unanimously approved Final WG meeting 28-29 Jul 08 GEIA-STD-0009, Reliability Program Standard for Systems Design, Development, and Manufacturing GEIA = Govt Electronics & Info Technology Assoc

  3. 33% of systems met reliability requirements 47% of systems fail to achieve even ½ of their reliability requirements Army Systems Failing Operational Reliability Tests 1997 - 2006 The Problem!

  4. DoD O&S Costs Largest Fraction of Life Cycle Costs Color Key: RDT&E Procurement O&S Source: Defense Science Board Task Force on Developmental Test & Evaluation

  5. Observed Problems Addressed?

  6. Understand customer/user requirements and constraints Design and redesign for reliability Produce reliable systems/products Monitor and assess user reliability GEIA-STD-0009 Reliability Objectives

  7. Notional Reliability Growth Before System Testing Begins After System Testing Begins

  8. GEIA-STD-0009 Reliability Growth Reliability Verification Systems Engineering Field Failures Req’ment Failures from system testing Reliability Assessment Failures from subsystem testing Failures from component ALT Closed-loop failure-mode mitigation Potential user failure modes Potential manufacturing & workmanship failures Virtual failures from engineering- and physics-based models Identify failure modes & mechanisms Characterize operational & environmental loads

  9. Consistent, concise, sample reliability program language for RFP sections: C Statement of Work L Proposal Instructions M Factors for Evaluation Evaluation Checklist Consists of “what to do”, i.e., top-level objectives and activities that are essential in order to design, build, and field reliable systems Distilled from GEIA-STD-0009, Reliability Program Standard for Systems Design, Development and Manufacturing Developer remains responsible to identify and propose methods, tools, and a set of Best Practices (i.e., “how to do it”) Located at DAU website with overview and URL being included in Defense Acquisition Guidebook, Guide for Integrating Systems Engineering into DoD Acquisition Contracts, and Incorporating Test and Evaluation into DoD Acquisition Contracts DoD RIWG Task 1.2 Sample RFP Language Will cause developers to plan for and resource a reliability “growth program, as an integral part of design and development” Supports New Army and DoD Policies

  10. Standard evaluation criteria needed to provide consistent way to evaluate program’s reliability health early in the development process RIWG developed Reliability Scorecard that assesses critical reliability activities in the areas of Tool developed to view scorecard in Acquisition Community Connection – R&M Interest Area Link to be included in DAG Army T&E Evaluator will use for implementing new Army Reliability Policy • Reliability Requirements and Planning • Training and Development • Reliability Analysis • Reliability Testing • Supply Chain Management • Failure Tracking and Reporting • Verification and Validation • Reliability Improvements RIWG Task 1.4 Standard Evaluation Criteria Supports New Army and DoD Policies

  11. DoD Guide for Achieving Reliability, Availability, and Maintainability, 3 Aug 2005 Concerning Reliability Assessment and Verification: “Best Practices for Reliability Assessment and Verification”, ITEA Journal, Sep, 2008 Implementing contractual language developed by DoD Reliability Improvement Working Group Contractual language will be regularly revised based on lessons learned Reliability Scorecard developed by AMSAA and DoD Reliability Improvement Working Group Guidance

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