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Melting by Natural Convection

Melting by Natural Convection. Solid initially at T s = uniform Exposed to surfaces at T > T s , resulting in growth of melt phase Important for a number of applications: Thermal energy storage using phase change materials

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Melting by Natural Convection

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  1. Melting by Natural Convection • Solid initially at Ts = uniform • Exposed to surfaces at T > Ts, resulting in growth of melt phase • Important for a number of applications: • Thermal energy storage using phase change materials • Materials processing: melting and solidification of alloys, semiconductors • Nature: melting of ice on structures (roadways, aircraft, autos, etc.)

  2. Liquid Solid, Ts Tw Melting by Natural Convection • Solid initially at Ts = uniform • At t = 0, left wall at Tw > Ts • Ts = Tm • Liquid phase appears and grows • Solid-liquid interface is now an unknown • Coupled with heat flow problem • Interface influences and is influenced by heat flow

  3. Melting by Natural Convection

  4. Melting by Natural Convection • Conduction regime • Heat conducted across melt absorbed at interface • s = location of solid-liquid interface • hsf= enthalpy of solid-liquid phase change (latent heat of melting) • ds/dt = interface velocity

  5. Melting by Natural Convection • Non-dimensional form: • Where dimensionless parameters are:

  6. Melting by Natural Convection • Note that melt thickness, s ~ t1/2 • Nusselt number can be written as • Mixed regime: • Conduction and convection • Upper portion, z, wider than bottom due to warmer fluid rising to top • Region z lined by thermal B.L.’s, dz • Conduction in lower region (H-z)

  7. Melting by Natural Convection • Mixed regime • At bottom of z, (boundary layer ~ melt thickness) • Combining Eqs. (10.107, 10.106, and 10.102), we can get relation for size of z …

  8. Melting by Natural Convection • Height of z is: • Where we have re-defined: • Thus: • Convection zone, z, moves downward as t2 • z grows faster than s • We can also show that: • Constants K1, K2 ~ 1

  9. Melting by Natural Convection • From Eq. (10.110), we can get two useful pieces of information: z ~ H when • Quasisteady Convection regime • z extends over entire height, H • Nu controlled by convection only

  10. Melting by Natural Convection • Height-averaged melt interface x-location: • Average melt location, savextends over entire width, L, when • Can only exists if: • Otherwise, mixed convection exists during growth to sav ~ L

  11. Melting by Natural Convection • Numerical simulations verify Bejan’s scaling • Fig. 10.25: Nu vs. q for several Ra values

  12. Melting by Natural Convection • Nu ~ q-1/2 for small q (conduction regime) • Numin at qmin ~ Ra-1/2 (in mixed regime) • Nu ~ Ra1/4 (convection regime)

  13. Melting by Natural Convection • For largeq (q > q2) • sav ~ L • Scaling no longer appropriate • Nu decreases after “knee” point

  14. Melting by Natural Convection • Fig. 10.26 re-plots data scaled to Ra-1/2,Ra1/4 or Ra-1/4

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