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VAUPEL TEXTILMASCHINEN GMBH & CO.KG

VAUPEL TEXTILMASCHINEN GMBH & CO.KG. GERMANY. VAUPEL TEXTILMASCHINEN GMBH & CO.KG. VAUPEL. INTRODUCTION Vaupel is a most competent and leading company in manufacturing of woven labels in the world of textile. Vaupel was founded in 1839 Wuppertal Germany. VAUPEL(HISTORY). HISTORY:

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VAUPEL TEXTILMASCHINEN GMBH & CO.KG

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  1. VAUPEL TEXTILMASCHINEN GMBH & CO.KG GERMANY

  2. VAUPEL TEXTILMASCHINEN GMBH & CO.KG

  3. VAUPEL • INTRODUCTION • Vaupel is a most competent and leading company in manufacturing of woven labels in the world of textile. • Vaupel was founded in 1839 Wuppertal Germany.

  4. VAUPEL(HISTORY) • HISTORY: • In 1940 vaupel manufactured Shuttle label machine and continued up to 1967. • In 1970 rapier, Sulzerruti machines were introduced with higher speed. • In 1984-1986 Air jet machines were manufactured.

  5. VAUPEL(HISTORY) • In 1986 first electronic jacquard machine were introduced in CX series. • In 1992 Dornier was run with CX series jacquard with speed 650-700 ppm. • In 1996 vaupel introduced first label loom (Dornier & Staubli) with speed 1000ppm. • In 2003 vaupel introduced cutting system. • In 2011 vaupel introduced Air jet DSS sysetem with jacquard sampling machine.

  6. BUSINESS STATISTICS . • 800+ rapier looms are sold • 200 Sulzer, Summit Flexible Rapier, Smit Flexible Rapier looms are sold • 1000+ air jet looms are sold • 2000 Sulzer flexible Rapier are sold

  7. CUSTOMERS • Asia: vietnam, Thailand, Korea, Honkong, China, Taiwan, Indonesia, Malaysia, Japan. • America: Argentina, Chile, Brazil, Honduras, El Salvador, Mexico, USA, Canada.

  8. CUSTOMERS • Europe: Germany, Italy, Netherland, France, Spain, England, Portugal, Greece, Tunesia. • Middle East: Turkey, Egypt, Syria, Bangladesh, Pakistan, India

  9. VAUPEL CONCEPT • Labels are being pre-ironed just after the binding point. • Electronically controlled cutting according to the fabric speed. MCS-2 function. • Thermo fixation under full tension on the take up beam. • 5mm re-usable plastic ring on the winder to wind the sample

  10. GLOBAL NETWOKS • Global network of VAUPEL is almost covering all important countries of the world • The countries where the network of VAUPEL are: • Germany (Head office) • Japan • China • Portugal • India • Bangladesh • Singapore • India

  11. A

  12. WE ACHEVIED TO REPRESENT VAUPEL IN PAKISTAN

  13. TECHNICAL DETAILS OF VAUPEL • Vaupel uses three types of technologies for labels. • Air jet System • Flexible Rapier System • Rigid Rapier System

  14. Air Jet In air jet weft is carried by highly compressed air From picking to receiving side. Vaupel Air jet labeling machine is highly productive than others. Air jet system Vaupel is in 2 series • DDS • E/FT

  15. Air Jet 1- DSS: (Dornier Syncro Drive® ) The DDS series based on the Dornier Syncro Drive® leads into a new era of reliable, high productive and efficient label weaving based on the Air Jet technology. The Syncro Drive® was developed by Dornier were the base loom as well as the jacquard machine are individually driven by a servo motor.

  16. Air Jet 2- E/FT(Compact Drive system): E/FT series offers a Compact Drive® which combines a direct drive with a clutch and brake system. • Here jacquard machine is traditionally driven by a cardan shaft.

  17. Cardan Shaft • Cardan shaft is used in many devices esp, in jeeps, cars, etc. it is used in jacquard for separate drive.

  18. Models In Air Jet (Vaupel) • DSS SERIES: 1- EWM 90-100 DDS (4 REPEAT) 2- EWM 90-140 DDS (6 REPEAT) 3- EWM 90-180 DDS (8 REPEAT) • E/FT SERIES: 1- EWM 90-100 E/FT (4 REPEAT) 2- EWM 90-140 E/FT (6 REPEAT) 3- EWM 90-180 E/FT (8 REPEAT)

  19. Explanation of Technical Data • All the looms have 8 pre-winders, mean that we can use 8 different colors in weft. • Jaquard Machine: Sx(1408/1152) with JC7 In the above data 1408 is the total no of hooks. 1152 shows the no of body hooks. This implies 1408-1152= 258 Now 258 shows the no of selvedge hooks. • JC7 is the model of module for the jacquard. • Harness: SX (2688/2304) with JC7 have the same specs as explained BUT with more hooks. • Taffet: is the type of the cord. • Satin: is the type of the cord.

  20. Explanation of Technical Data • Taffet: 6x1152 @ 211 mm : 3x2304 @ 422 mm this data shows 6 the repeat and 1152 is the no of body hooks, the other possibility is to half the no of repeats i.e. 6/2=3, and double the body hooks and that is 1152x2=2304 • OTHERS ARE THE CUTTING SYSTEMS WHICH ARE MOSTLY CONTROLLED BY MCD-4, AND MCS-2.

  21. DSS MODELS (AIR JET) DSS SERIES: EWM 90-140 DDS (6 REPEAT): Weaving system: A1 air jet machine 8 COLOURS Base Loom: AWS-G 150 8/J 8 colours Width: 126 cm Jacquard machine: SX(1408/1152) with JC 7 Harness: SX (2688/2304) with JC 7 Taffet: 6x1152 @ 211mm 3x2304 @ 422mm Satin: 12x1152@105.5mm 6x2304@211mm Warp Count: poly 30 – 100 den EPI Range: 140 to 277 Weft Count: poly 20 – 200 dtex PPI Range: 52 to 380 Speed: 1050 picks with (taffet 1152) Cutting: SEL-3, SEL-2, SCU-3 Cutting Control: MCD-4, MCS-2 (auto adjust)

  22. DSS MODELS (AIR JET) DSS SERIES: EWM 90-180 DDS (8 REPEAT) Weaving system: A1 air jet machine 8 COLORS Base Loom: AWS-G 150 8/J 8 colours Width: 168 cm Jacquard machine: SX/L(1408/1152) with JC 7 Harness: SX /L(2688/2304) with JC 7 Taffet: 8x1152 @ 211mm 4x2304 @ 422mm Satin: 16x1152@105.5mm 8x2304@211mm Warp Count: poly 30 – 100 den EPI Range: 140 to 277 Weft Count: poly 20 – 200 dtex PPI Range: 52 to 380 Speed: 950 picks with (taffet 1152) Cutting: SEL-3, SEL-2, SCU-3 Cutting Control: MCD-4, MCS-2 (auto adjust)

  23. E/FT MODELS (AIR JET) E/FT SERIES: EWM 90-140 E/FT (6 REPEAT): Weaving system: A1 Weaving machine with Compact Disk Base Loom: AWS-C 150 8/J 8 colours Width: 126 cm Jacquard machine: SX(1408/1152) with JC 7 SX (2688/2304) with JC 7 (on demand) Harness: Taffet: 6x1152 @ 211mm 3x2304 @ 422mm Satin: 12x1152@105.5mm 6x2304@211mm Warp Count: poly 30 – 100 den EPI Range: 140 to 277 Weft Count: poly 20 – 200 dtex PPI Range: 52 to 380 Speed: 100 picks with (taffet 1152) Cutting: SEL-3, SEL-2, SCU-3 Cutting Control: MCD-4, MCS-2 (auto adjust)

  24. E/FT MODELS (AIR JET) E/FT SERIES: EWM 90-180 E/FT (8 REPEAT): Weaving system: A1 air jet machine 8 COLORS Base Loom: AWS-C 150 8/J 8 colours Width: 168 cm Jacquard machine: SX/L(1408/1152) with JC 7 Harness: SX /L(2688/2304) with JC 7 Taffet: 8x1152 @ 211mm 4x2304 @ 422mm Satin: 16x1152@105.5mm 8x2304@211mm Warp Count: poly 30 – 100 den EPI Range: 140 to 277 Weft Count: poly 20 – 200 dtex PPI Range: 52 to 380 Speed: 950 picks with (taffet 1152) Cutting: SEL-3, SEL-2, SCU-3 Cutting Control: MCD-4, MCS-2 (auto adjust)

  25. FLEXIBLE RAPIER • This system of vaupel is most commonly used in this flexible rapier system the weft yarn is being transported by a flexible carbon tape, this system is a good compromise between speed and flexibility. • This system has total 3 machines, 2 are HS series and one is Plus. The models of this machines are • EWM 80-1250 HS • EWM 80-1650 HS • ECO 160 Plus

  26. FLEXIBLE RAPIER EWM 80-1250 HS: • Weave system: Flexible Rapier • Base loom: silver HS 8 Colors • Weave Width: 126 cm • Jacquard: SX (1408/1152) with JC6 module • Harness: • Taffet: 6x1152 @ 211 mm • Satin: 12x1152 @ 105.5 mm • Warp Count: poly 50 – 100 den • EPI Range: 137 – 277 • Weft Count: 30 – 200 dtex • Speed: 620+

  27. FLEXIBLE RAPIER EWM 80-1650 HS: • Weave system: Flexible Rapier • Base loom: silver HS 8 colors • Weave Width: 168 cm • Jacquard: SX (1408/1152) with JC6 module • Harness: • Taffet: 6x1152 @ 211 mm • Satin: 12x1152 @ 105.5 mm • Warp Count: poly 50 – 100 den • EPI Range: 137 – 277 • Weft Count: 30 – 200 dtex • Speed: 600+

  28. FLEXIBLE RAPIER ECO 160 PLUS: • Weave system: Flexible Rapier • Base loom: silver HS 8 colors • Weave Width: 168 cm • Jacquard: SX (1408/1152) with JC7 module • Harness: • Taffet: 8x1152 @ 211 mm • Satin: 16x1152 @ 105.5 mm • Warp Count: poly 50 – 100 den • EPI Range: 137 – 277 • Weft Count: 30 – 200 dtex • Speed: 550

  29. Rigid Flexible Rapier Most sophisticated is the Rigid Rapier technology, the weft yarn is actively picked up and inserted into the shed. The advantage of this technology is it enormous flexibility almost any weft yarn can be inserted. For Vaupel Two models are available: •  EWM 80-100E • EWM 80-140E

  30. ACCESSORIES Accessories of vaupel are: • Warp Beams (School Germany) • Reeds (Steven Reeds) • Dropper & Dropper Benches (GrozBeckert)

  31. BUSNIESS PARTNERS Loom Manufacturers:

  32. BUSINESS PARTNER JACQUARD MANUFACTURER:

  33. BUSINESS PARTNER Accessories of vaupel are: • Warp Beams (School Germany) • Reeds (Steven Reeds) • Dropper & Dropper Benches (GrozBeckert)

  34. ACCESSORIES WEFT FEEDER MANUFACTURER: LGL for special app, and IRO / ROJ.

  35. Vaupel Advantages over other competitors • Up to 6 mm of cutting system on the loom. • Thermo fixing of the label with the take up beam under full tension. • Precise and simple winding mechanism. • 40 plus years of experience in making label looms.

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