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imoldtooling

www.imoldtooling.com. Innovation … taking shape An intelligent integration of innovative technology, systems and planning. The Spirit of Innovation ... …everything we do today and what we plan for tomorrow. www.imoldtooling.com. Our Mission:

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imoldtooling

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  1. www.imoldtooling.com

  2. Innovation … taking shape An intelligent integration of innovative technology, systems and planning. The Spirit of Innovation ... …everything we do today and what we plan for tomorrow. www.imoldtooling.com

  3. Our Mission: To build the world’s best, high value moulds through the integration of technically superior engineering, manufacturing and planning systems. www.imoldtooling.com

  4. We are guided by ISO 9001 procedural standards. www.imoldtooling.com

  5. IMOLD ONSITE ENGINNERING (CAD/CAM/CAE) CUSTOMER Fully integrated system of automated treatment of information (includes planning,production and quality) DESIGN DIMENSIONAL CONTROL PRODUCTION www.imoldtooling.com

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  9. Clamping force 60.000N Indexing accuracy 4X 90º , < 0,01mm Positioning and repetitive accuracy 0,002mm Flatness and parallelism < 0,01mm www.imoldtooling.com

  10. ENGINEERING AND DESIGN 3D TECHNOLOGY . Less risk of components conflict . Automatic 2D drawings . Automatic components drawings www.imoldtooling.com

  11. ENGINEERING AND DESIGN 3D TECHNOLOGY www.imoldtooling.com

  12. PACKAGING www.imoldtooling.com

  13. CAE – Computer Aided Engineering . Rheological simulation . Thermal evaluation . Part warpage . Fiber direction Reports are produced by experienced and qualified people www.imoldtooling.com

  14. Filling Analysis • Pressure distribution in cavity • Temperature at flow front • Shear stress and shear rate in material • Frozen layer fraction • Clamp force • Weld lines • Optimization of processing conditions to a certain application • Air traps (predictable location) • Optimization of feed system layout • Optimization of gate(s) location www.imoldtooling.com

  15. Cooling Analysis • Cooling conditions • Cooling time • Circuit flow rate • Circuit coolant temperature • Time to cool • Part • Runners • Temperature distribution • Part • Runners • Cooling layout optimization www.imoldtooling.com

  16. Warpage Analysis • Visualization of deformed part • Total deformation • Values of deformation in x, y and z directions • Evaluation of causes of warpage • Deflection, differential cooling • Deflection, differential shrinkage • Deflection, orientation effects www.imoldtooling.com

  17. STANDARDIZATION All the single components will be standardized if there is a minimum chance to do it. The bottom line - cost effective mould investment, precision and productivity. www.imoldtooling.com

  18. STANDARDIZATION www.imoldtooling.com

  19. INTERCHANGEABILITY Every single component will have a reference and will be produced within a given tolerance. The bottom line - Good identification, total interchange ability and quick assistance. www.imoldtooling.com

  20. MEASURING REPORT OF INSERTS AND CAVITIES www.imoldtooling.com

  21. - CMM PART PROGRAMS FOR INSPECTION OF PRODUCED PARTS, IN A WIDE RANGE OF LANGUAGES - DEVELOPMENT OF SPC SOFTWARE www.imoldtooling.com

  22. AN EXCELLENT MOLD Our moulds are designed using the highest level engineering and manufacturing techniques, shipped on time and ready to perform. We guarantee it! www.imoldtooling.com

  23. AN EXCELLENT MOLD Our moulds are designed using the highest level engineering and manufacturing techniques, with guide bushes totally self lubricating for ejector plates www.imoldtooling.com

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  25. TRYOUT REPORT www.imoldtooling.com

  26. LIFETIME SUPPORT We will support your mould identifying that part you may need –send it to you – and ensure it will fit. We’ll do it for as long as you own the mould! www.imoldtooling.com

  27. HOTRUNNERS SYNVENTIVE ( former KONA, EUROTOOL AND DYNISCO ) MOLDMASTERS HUSKY EWIKON GUNTER INCOE DME PSG YUDO … among others www.imoldtooling.com

  28. COMPONENTS DMS DME HASCO RABOURDIN STRACK NORMA FIBRO … among others www.imoldtooling.com

  29. ADITIONAL SERVICES Mechanical analyses Metal coating Stereolitography Prototypes Heat treatment High quality grinding services Jig boring Texture www.imoldtooling.com

  30. HIGH PRECISION EQUIPMENT 18000 RPM 1000x600MM HSM 400 6 pallets 40.000 RPM www.imoldtooling.com

  31. HIGH PRECISION EQUIPMENT CHARMILLES ROBOT 54 electrodes 4 pallets 1000X600 www.imoldtooling.com

  32. HIGH PRECISION EQUIPMENT CEL OF 3 MAKINO EDM MACHINES WITH FANUC ROBOT FANUC ROBOT 6 AXES www.imoldtooling.com

  33. SOFTWARE TOP MOLD MOLDFLOW MASTER CAM WORK NC PROPIETATRY SOFTWARE HP PLOTTER DJ500 www.imoldtooling.com

  34. Equipments Type Reference Year Travel XYZ Control Tools RPM Milling M. Center Mikron VCE 1000 1998 1016 x 508 x 550 HAAS 20 10.000 Milling M. Center Mikron VCP 710 1999 710 x 600 x 550 H426 30 18.000 Milling M. Center Mikron HSM 400 2001 400 x 450 x 350 H430 72 42.000 robot with 7 palletes Milling M. Center Huron K2 x10 2001 1000 x 800 x 500 Siemens 30 18.000 Milling M. Center Huron K x 10 2001 1000 x 800 x 500 Siemens 20 12.000 Surface Grinding Surf. Grinding 2002 1000 x 600 x 550 Surface Grinding Un. Surf. Grinding 2002 480 x 125 x 425 Die Sinking EDM Charmilles Rob. 55P 2001 600 x 400 x 450 Charmilles Equip. QCRI Robot (4 pallets and 54 electrodes) Die Sinking EDM MAKINO EDNC 43MR (3x) 2004 350 x 450 x 350 MAKINO EDM cel With 6 axes Robot WEDM AGIE CHALLENGE 2eCut 2004 550 x 750 x 250 AGIE With EROWA robot 3D CMM COORD 3 1998 1000 x 600 x 450 VIDEO SIMPLE 2005 Video measuring microcospe Crane 5 Ton 2001 Crane 8 Ton 2001 www.imoldtooling.com

  35. 2 K MOULDS www.imoldtooling.com

  36. METALIC INSERTS www.imoldtooling.com

  37. MEDICAL www.imoldtooling.com

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  41. AUTOMOTIVE SPEAKER GRILLES www.imoldtooling.com

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  44. South America Rua Edmundo Doubrawa, 1.800 (Br101, km 31) Pirabeiraba - Caixa Postal 7146 89239-280 Joinville-SC Brasil tel.: +55 (0)47 425 9000 fax: +55 (0)47 425 9100 e-mail : imoldbr@imoldtooling.com Europe Charneca da Carreira de Água, lt-2 Zona Industrial da Barosa 2400-013 Leiria P.BOX 180 Portugal tel.: +351 244 850 020 fax: +351 244 850 029 e-mail : imoldpt@imoldtooling.com www.imoldtooling.com

  45. Europe Adriano Caseiro- president phone : +351 244 830 540 mobile phone : +351 917 534 933 fax : +351 244 850 029 e-mail : acaseiro@imoldtooling.com www.imoldtooling.com

  46. Europe Charneca da Carreira de Água, lt-2 Zona Industrial da Barosa 2400-013 Leiria P.BOX 180 Portugal tel.: +351 244 850 020 fax: +351 244 850 029 e-mail : imoldpt@imoldtooling.com www.imoldtooling.com

  47. South America Rua Edmundo Doubrawa, 1.800 (Br101, km 31) Pirabeiraba - Caixa Postal 7146 89239-280 Joinville-SC Brasil tel.: +55 (0)47 425 9000 fax: +55 (0)47 425 9100 e-mail : imoldbr@imoldtooling.com www.imoldtooling.com

  48. www.imoldtooling.com

  49. www.imoldtooling.com IMold OnSite™ You will know exactly what is happening with your mould, as it happens through www.imoldtooling.com. REPORT www.imoldtooling.com

  50. www.imoldtooling.com

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