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Wonderware Performance Software 3.5 “Real-time Visibility into Equipment Performance” Alex Chia Solution Sales Manager

Wonderware Performance Software 3.5 “Real-time Visibility into Equipment Performance” Alex Chia Solution Sales Manager. Improve asset utilization by identifying production bottlenecks more quickly .

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Wonderware Performance Software 3.5 “Real-time Visibility into Equipment Performance” Alex Chia Solution Sales Manager

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  1. Wonderware Performance Software 3.5 “Real-time Visibility into Equipment Performance” Alex Chia Solution Sales Manager

  2. Improve asset utilization by identifying production bottlenecks more quickly Increase the capacity of your existing assets by pinpointing the causes of unplanned downtime and improving operational efficiency Leverage best practices by comparing line-to-line and plant-to-plant performance, including real-time OEE measures Agenda Lower the total cost of ownership with Wonderware’s object based ArchestrA software solution architecture

  3. Identify your Production Bottlenecks • Operators have real-time downtime data that alerts them to asset utilization issues • Accurate, timely and easily available data allow managers and engineers to detect and take focused action on significant production bottlenecks before they degrade plant performance

  4. Increasing Capacity w/ Existing Assets • Reduce unplanned equipment downtime • By tracking & analyzing equipment downtime • Improve the output of existing equipment • Track & analyze equipment output (performance) • Reduce quality related losses (scrap) • Track & analyze first pass yield All require detailed equipment performance information!

  5. Get to the Bottom of your Unplanned Downtime Issues… Wonderware Performance Software v3.5 • Leverages existing automation system • Provide more accurate, reliable & granular downtime data than manual systems • Highly flexible capture of downtime events with Unlimited downtime reasons per piece of equipment • Enhanced operator involvement w/ highly configurable .NET based Operator interface

  6. Reduce Costs with Equipment Efficiency Tracking… Wonderware Performance Software v3.5 • Real-time Overall Equipment Effectiveness (OEE) Monitoring • Monitor equipment, line or plant OEE • Compare machine to machine, line to line, plant to plant • Leverages existing automation system for accurate and timely OEE data • Unlimited number of OEE calculations • Include real-time OEE on Operator HMI screens and web-based plant information portals

  7. OEE = Availability * Performance * Quality Example: (.77)*(.65)*(.98)*100% = 49% OEE Overall Equipment Effectiveness (Key Efficiency Metric) Actual Output Good Output * 100 * 100 Quality = Performance = Target Output Actual Output Running Time * 100% Availability = Net Operating Time

  8. Major Beverage Container Manufacturer • Leading producer of plastic beverage containers • Products in such demand they can sell more than they can produce A Customer Success Story Direct bottom line results… • Raised OEE by 3% in first year • $200,000 ROI on an initial investment of $80,000 • Payback in 5 months

  9. Wonderware Performance Software… Monitors, analyzes and reports on asset efficiency & equipment downtime - resulting in improved productivity and asset utilization.

  10. Capabilities of Wonderware Performance Software • Equipment Utilization • Real-time Tracking/Display/Analysis of Unplanned Equipment Downtime What is Equipment Performance? • Equipment Utilization • Equipment Efficiency • Reporting

  11. Drive Better Equipment Utilization…through better Operator Awareness

  12. Customizable Operator Interface… • User definable utilization states • Define an unlimited number of reason codes to establish the utilization state • Reason code triggered automatically from I/O or manually input by operator • Define a target Utilization & OEE for each asset • Configure if utilization reasons affect OEE values State Reason

  13. Powerful Utilization Control…Real-time Visualization & Input

  14. Decision Makers… Information at your fingertips Web based or Paper Reports, You choose

  15. Capabilities of the Equipment Performance Module • Equipment Utilization • Real-time Tracking/Display/Analysis of Unplanned Equipment Downtime What is Equipment Performance? • Equipment Efficiency • Real-time Tracking/Display/Analysis of Equipment Efficiency • Equipment Utilization • Equipment Efficiency • Reporting

  16. Drive Higher Equipment Efficiencies w/ Operator Involvement

  17. Efficiency Information for Decision Makers

  18. Major Paper Producer • One of world’s largest producers of paper products • $22 billion annual revenue • Legacy system relied on manual entry of downtime fault reasons • Planned large capital expenditure to eliminate production bottleneck • Implemented Wonderware software as interim measure More Success Stories Direct bottom line results… • Within 3 months, identified problem areas in bottleneck machines • Due to increased efficiency, able to cancel large capital expenditure (> $1.5 Million)

  19. Capabilities of Wonderware Performance Software • Equipment Utilization • Real-time Tracking/Display/Analysis of Unplanned Equipment Downtime What is Equipment Performance? • Equipment Utilization • Equipment Efficiency • Reporting • Equipment Efficiency • Real-time Tracking/Display/Analysis of Equipment Efficiency • Reporting • Real-time Web Reports or Paper Reports

  20. “Zero Footprint” Web-Based Reporting • Flexible Report Templates • OEE & Downtime • Production Event Summary • Extensible • Easily create report instances for specific users • Wired for Analysis • Drill through by passing parameters • Determine root cause of production problems

  21. Web-Based Reporting…Drill Down to Root Cause

  22. New Performance Graphics Templates • OEE KPI Control • Displays OEE value and/or the OEE components (Availability, Performance, Quality • Count/Duration KPI Control • Displays the number & duration of events for the current entity • Production Progress Control • Displays the current progress of production for the current shift compared to a provided target

  23. OEE KPI Control • Shows OEE or OEE components • Dial or Bar chart • Configure • All standard graphic properties are available for setup.

  24. OEE = Availability * Performance * Quality Example: (.77)*(.65)*(.98)*100% = 49% OEE Overall Equipment Effectiveness (Key Efficiency Metric) Actual Output Good Output * 100 * 100 Quality = Performance = Target Output Actual Output Running Time * 100% Availability = Net Operating Time

  25. OEE KPI Control… Filtering by Time Period • Dropdowns for Filtering • Current Shift • Last Shift • Current Day • Yesterday • Current Week • Last Week • Last Month • Last X Hours – 1 to … hours • Custom • Start and End Time specified

  26. Counts and Duration Control • The control will display either counts or duration for Utilization States, Reason Groups, or Reasons on the graph • Filtered for the time period specified by the Filter properties for the current entity

  27. Production Progress Control • Used to display progress towards a production target for the current shift • The projected production is based on the current rate of production for the current job running on the current machine

  28. New .NET Control – Utilization Grid • Allows enhanced operator displays • Employs advanced filtering capabilities • Time based • Last N events, this/last shift, last N hours • State based • Unacknowledged • Minimum Duration • Status based • Utilization state • Any combination of filters

  29. Migration • Full data (event & configuration) migration • Performance Software 3.4 • Equipment Performance Module 2.0 • Configuration Data only • DT Analyst 2.2 • Equipment Performance Module 1.0 • No migration utility is perfect • Available at release of Performance Software 3.5

  30. Wonderware Ease of Use • Single development environment • Wonderware Integrated Development Environment (IDE) • Single configuration object • Utilization Capability Object • Pre-built visualization graphics • Downtime, OEE, Production Progress • ArchestrA graphic template technology • Pre-configured Web Reports • Out of the box value

  31. Summary • Productivity Improvement • Equipment Downtime Tracking • Efficiency Improvement • OEE Tracking • System Platform Integration • Enhanced connectivity • Broad calculation capabilities • Built on a single, extensible software platform Wonderware covers your industrial software needs today, tomorrow and into the future

  32. Software Solutions for Real-Time Success SM

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