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Racking Awareness. Presented By Dave West. Materials of Construction. Generally, components are made of thin metal sections. These are very strong as long as: They retain the original shape They are not overloaded They are correctly secured
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Racking Awareness Presented By Dave West
Materials of Construction • Generally, components are made of thin metal sections. • These are very strong as long as: • They retain the original shape • They are not overloaded • They are correctly secured Damage changes the components shape and thus reduces the load carrying capacity!
Design and Layout • Aisle width must be compatible with the type of truck being used. • Correct protection of exposed parts such as uprights and corners. • Reduce the possibility of driver error • Layout change may effect the weight bearing capacity.
Design and Layout • The weight of the load is an important part of the design • Clearance between the load and racking is important. • Ensure there is space at the top of the loads when loading, especially at high levels. • Ensure there is space at the sides
Safety Locks • These are designed to prevent accidental dislodgment of beams.
Safety locks are designed to shear at a set upward force to prevent beams being lifted out vertically. • These are small and cheap but critical. • Never mix different designs
Reporting of Damage • Why report damage? • Minor damage can weaken the structure. • Damage needs to be actioned quickly so any delay in reporting could affect the safety of yourself or your work mates. • Your actions could save a life!
Mistakes happen! Company Name has a culture which allows employees to report their mistakes openly. • You have a responsibility to report to management anything which in your opinion is hazardous.
When Damage occurs • Report Damage immediately • Off-load locations • Post signs to stop these locations being used • Ensure remedial action is carried out ASAP • Replace not repair!
Inspections • Regular inspections should be carried out on all racking. • 12 month inspection must be carried out by a competent person • Each inspection should be recorded and signed
Operations • Maximum weight must not be exceeded • Loads must be stable • Pallets must be in good condition
REMEMBER!! Its not the truck that causes the damage, it’s the driver