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Department Initiatives. Bob Pieplow , P.E. Acting Chief Engineer. 25 April 2012. Focus Areas. Transportation budgeting Department Initiatives Department Org Chart Pavement Program Steering Committee Caltrans-Industry relations through RPC. Transportation Budgeting. Status for FY12-13
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Department Initiatives Bob Pieplow, P.E. Acting Chief Engineer 25 April 2012
Focus Areas • Transportation budgeting • Department Initiatives • Department Org Chart • Pavement Program Steering Committee • Caltrans-Industry relations through RPC
Transportation Budgeting • Status for FY12-13 • Areas of Emphasis • Overall Budget Trends
Budgeting Diminishing Funding - Increased Construction Costs
Budgeting External Factors Limit Available Funding
Budgeting On-System Allocations and Projected Allocations (Adjusted for Construction Cost Index, in 11-12 dollars)
Department Initiatives • Strategic Planning • Program Review • Enterprise Risk Management
Pavement Program Steering Committee • Leadership and commitment to assure quality Pavements • Desired goals of the PPSC: • Assure Pavement Initiatives reflect Goals • Provide Clear Direction on Initiatives • Assure Implementation of Policies • Recognize employees
Rock Products Committee Mission and Goals • Forum for Caltrans and Industry • Develop Mutual Understanding of Viewpoints • Helps Prioritize Work
Rock Products Committee Initiatives Dan Speer, P.E., G.E. Office of Structural Materials Materials Engineering Testing Services Division of Engineering Services 25 April 2012
Rock Products Committee (RPC) and Concrete Products Task Group • The new charter was established on December 2010 • Three STGs – Deal with various concrete issues RPC Concrete Pavement Foundations Pavement Preservation Asphalt CIP Pavement Materials & QA Precast
Working with Industry at Various Levels • STGs Co-chaired by Senior Bridge Engineers • Involvement from all relevant functional groups • Some Key RPC Participation: • Charley Rea • Ron Stickel • Mark Hill • Cliff Ohlwiler • Craig Hennings
Vision for the RPC Concrete Task Group • Develop Strong Relationships • Greater Contractor Responsibilities • QC Requirements for Concrete • Long Term - End Product Specifications • Movement to National Standards • New and Innovative Processes • Smog-Eating Concrete • Precast Pavement
Items Completed Over the Last Year • Clarification of “Equation 2” issues through the “MC for Pavement” Activity • Clarification of Adding Water at the Jobsite • 2010 “Plain Language” Review • Evaluating CTM 515 • Clarification of Self-Consolidating Concrete Mock-Up requirements for Precast Concrete
Key Initiatives Underway • QC Requirements for Structural Concrete Specs • Statewide Aggregate Database • Recycled Concrete specifications • Precast Pavement Standards
Acceptance Process Control (QC) Independent Assurance Quality Control – Quality Assurance QA Caltrans goal – shift quality/process control responsibilities to Contractor
QA Specification – Federal Requirements • Title 23, CFR637 • Contractor QC test results can be used for acceptance • Department’s QA test in addition to the contractor’s QC test • Discrepancies follow resolution process. • Independent Assurance Program (IA) is required Testing Procedures Statistics
QA Specification Task Progress • Review of State Highway Agency Quality Assurance Programs- June 2011 • Draft specifications: Tentatively ready by May 2012 • Pilot Projects: FY 12/13 complete Reviewed & approved by FHWA & other stakeholders complete
Online Submission of QC Test Data Timely data collection from 10 Pilot Projects
Data Interchange for Materials Engineering (DIME) • Standard IT protocol for data transfer • QC Lab manages their test data and access rights
Statewide Database of Aggregate Testing • DIME expanded • To share the data among Districts • Statewide, Automated and Paperless system • User friendly tool • Flexible and expandable
Phases of Aggregate Database Development Database Platform Development Test Input Schema Understand Practices of District Labs Phase and Duration Developing the System Beta Testing Procurement of Necessary Equipment Pilot Districts Participation Rollout of Database 2013 2012 2011
Overview of Recycled Concrete Initiatives • Explore potential re-use of green or fresh concrete • Development of new and revised standards • Use of available materials
Recycled Concrete Initiatives – Ongoing Work • Pavement TAP Research • Materials/QA STG • Working in conjunction with: • Charley Rea • Don Vivant • Mike Donovan • Identification of Testing Requirements and QA Mechanisms
Overview of Precast Pavement Initiatives • Full-Lane replacement and Individual Slab Replacement • Allows for Prestressing of Pavement (both before and after placement at project site) • In conjunction with METS and Pavement Program
New Technologies Through RPC • Roller Compacted Concrete • Precast Pavement • Development of Materials Engineering Database • Smog-Eating Concrete (Titanium Dioxide)