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ITER Controls - Status Update

This status update provides information on the ITER Control System Architecture, network infrastructure, implementation plan, and the current status of the Plant Control Design Handbook and CODAC Core System.

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ITER Controls - Status Update

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  1. ITER Controls - Status Update Anders Wallander ITER Organization – Central Team – Control System Division

  2. Project status and schedule Status update of CODAC

  3. July 2016

  4. ITER Control System Architecture The integrated control system is organized hierarchically with 18 subsystems and 171 plant system I&C (supplied IN-KIND by 101 procurement arrangements) • BUIL - Buildings • CRST - Cryostat and Thermal Shield • CRYO - Cryogenics • CWS - Cooling Water System • D1 - Diagnostics Measurement • D2 - Diagnostics Support • EC – Electron Cyclotron Heating • FUEL - Fueling and Wall Conditioning • IC – Ion Cyclotron Heating • MAG – Magnets and Power Supplies • NB – Neutral Beam Heating NB • PFCS - Plasma Facing Components • RAD - Radiation monitoring and Radwaste • RH - Remote Handling • TRIT - Tritium • UTIL – Utilities, Electrical, Liquid, Gas • VAC - Vacuum • VV - Vacuum Vessel Instrumentation Indicators if interface to Conventional, Interlock, Safety Blue required for first plasma

  5. Geography - Network Infrastructure (final configuration) • Bill of Material passive part • 173 cubicles • 182 passive network panels • 300 km multi-core single mode • 170 km multi-pair copper cables • Connecting thousands of plant system I&C client cubicles via network panels located in 28 buildings • Fully integrated in Construction • Electrical/Cabling Contract • Installation starts in 2017 Redundant dual star configuration Means that Control Building (Personal Access Building) is required for inter building communication

  6. Schedule Early Buildings EU submission August 2016 Too late

  7. Mitigation for late availability of Control Building Principles The central infrastructure, inter building connectivity and central services must be available well before the completion of Control Building Human Machine Interfaces must be provided as part of plant system I&C integration Integration of plant system I&C must start as early as possible for as many plant system I&C as possible (flatten resource profile) Migration of all plant systems I&C to Control Building, and integration of late ones, must be achieved in 18 months Implementation Create temporary local autonomous “islands” in strategic buildings providing central services and Human Machine Interfaces Connect islands with temporary cables to provide inter building connectivity Maximize emulation of final system to simplify migration to Control Building

  8. Temporary control rooms In summary there are 10 locations of central services, 11 temporary control rooms and 26 3-screen CODAC Terminals.

  9. I&C integration schedule 2018 2019 2020 2021 2022 2023 2024 2025 2021-2023 Early Tokamak Systems 2018-2020 Buildings, utilities, electrical, cooling water, cryogenics, coil power supplies 2024-2025 Migration to Control Building and Integrated Commissioning Field work on ITER integrated control system will start very soon

  10. Project status and schedule Status update of CODAC

  11. Strategy to achieve integration Documentation (PCDH) Free hardware (I&C Integration Kit) Software distribution (CODAC Core System) Training User support

  12. Status of Plant Control Design Handbook (PCDH) • No current plans to update core PCDH document (issued 2013) • Satellite documents, Guidelines and Catalogues, are being updated regularly • Latest version of approved documents published on public web http://www.iter.org/mach/codac/PlantControlHandbook

  13. Status of CODAC Core System (CCS) Summary of new features/changes

  14. Status of CODAC Core System (CCS) Summary of new features/changes CCS v 5.3 • Self Description Data (SDD) • Support ‘Other’ controller (POC) integration • Support for CBS4 /CBS5 extension • Support PLC user templates extended with simple command and events • Support for PLC S7 PLC to be implemented in v 6.x • CS-Studio • Extension of HMI widgets and new symbol libraries • Update ITER HMI Design Guide • High Performance Networks (HPN) • Fix for better support of leap seconds • PTP synchronization using on-board 1GbE (i350 chipset) • SDN archiver v1.0 delivered • Stable DAN API and integrated with SDD

  15. Status of CODAC Core System (CCS) Summary of new features/changes CCS v 5.3 • Newly supported I/O boards • NI PXIe-6368 (X-series board) : fully supported • NI PXIe FlexRIO and CompactRIO: supported with Linux driver and EPICS device support (IRIO v1.1) • PLC • New driver s7PLCAsyn while support old driver, S7PLC • Support for ‘Event’ and simple command as bits • Support for S7 protocol in v 6.x • Health Monitoring • Archiving system monitoring added • Support multiple cubicle monitoring

  16. Status of CODAC Core System (CCS) Roadmap • Two versions a year until 2016 • One version a year from 2017 until 2021 • CCS v4.x to be supported by 2017, then upgrade with the latest

  17. HMI Style Guide and Toolkit • standardised colours and fonts, • collection of graphical objects – widgets – that the user can drag and drop from the palette to the display canvas, trend widgets, • an industrial symbol library (electrical breaker, valve, pump…) • many templates • many tools HMI Toolkit HMI Style Guide Hardwired panel VDU-basedsystem Local front panel • Human Factor Requirements

  18. HMI Style Guide and Toolkit • Plant System operator VDU workstation: minimum 3 VDU (terminals) • Ultra HD resolution as a minimum3840 x 2160 (simply 4K) at 60Hz • 24 inches • aspect ratio of 16:9 • Detailed display • Main screen • Alarms list

  19. Zoom on the main screen Zoom on the main screen

  20. Navigate to Utilities 15kV site construction power Analog Faceplate

  21. or to Cryoplant LN2 supplied in-kind

  22. CODAC Operation Application System OP APP Roadmap • In CODAC Operation Application Package, • Real-time framework as infrastructure (RTF) • PSPS (Pulse Schedule Preparation System) • Supervision & Automation • Plasma Control System • Data handling • Remote Participation (ORG, Operation request Gateway) • E-Logging

  23. CODAC Operation Application System OP APP version 1 • 1st version of Operation Application released in Feb 2016 • Packaged in CCS v5.2, with back ports made available for CCS 5.0 and CCS 5.1 through codac-support@iter.org • Aims to support Plant system I&C FAT & SAT, • Contains PSPS Editor and SUP, • Tailored for deployment in miniSUP, • Additionally, SDN tools included

  24. CODAC Operation Application System OP APP version 1 • Configuration Editor (Pulse Schedule Preparation Editor, PSPS Editor) • allows editing, managing, saving and exporting a configuration object to SUP, • All configurations are passed to plant systems via SUP using EPICS channel access • Interface to plant systems are EPICS process variables • Supervision and Automation • Implementation of Plasma Operation State (POS) sequence and Common Operational State (COS) aggregation and partitioning function, • Support for the Pulse countdown phase, Pulse number and time, • Support for the Plant System I&C automated configuration and snapshot in the execution of the POS sequence.

  25. CODAC Operation Application System OP APP version 1 • SDN Tools • aim at supporting the Plant System Instrumentation and Control (I&C) interface verification during Factory and Site Acceptance Tests • cover the following functional scope: • Discovery of SDN participants activity over the SDN network, • Recording of SDN traffic for later use, inspection, data processing and analyses, playback, etc. • Streaming of SDN traffic for performance verification, fault injection, etc.

  26. I&C Integration Kit Distributed for free to all plant system I&C (171) Contains: • An industrial computer hosting: • The Plant System Host • mini-CODAC as virtual systems • An industrial network switch to set-up the local network • A cubicle monitoring system • The interfaces boards to connect the fast controllers to High Performance Networks (TCN/SDN/DAN)

  27. Distribution status • I&C Integration Kits Deliveries • 89 kits (out of 171) shipped since 2013 • 13 kitsin manufacturing for shipping this November • Distribution of CCS installations : • codac-dist.iter.org RHN satellite since 2012 has distributed and is providing RPMs

  28. Registered Organizations • Codac-support@iter.org

  29. Conclusions • Strategy and infrastructure for preparation of integration well in place with distribution of I&C Integration Kit and CODAC Core System as well as support and training. • Focus shifting towards development of high level applications and preparation for plant system integration on site • Field work on site will start end of 2017 • Last week we had the second technical user meeting with about hundred of participants from all ITER members

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