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Gupta Tea Co. Amanda Miller Kent McKimmy Cole Hunstad Kevin Angell Chad Wellsted. Background. Tea company based in Dallas Texas First started growing selling tea Moved into food retail with increased competition Purchase grow and produce most of products. Background.
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Gupta Tea Co. Amanda Miller Kent McKimmy Cole Hunstad Kevin Angell Chad Wellsted
Background • Tea company based in Dallas Texas • First started growing selling tea • Moved into food retail with increased competition • Purchase grow and produce most of products
Background • Four plants located throughout U.S.A • Five Consolidated Metropolitan Statistical Area (CMSA) • New York, St. Louis, Chicago, Miami, Los Angeles • Shipping warehouses in each CSMA for distribution
Background • Four small plants with fixed design layout • Each plant has capacity of 6000 units • This years sales demand of 20000 • Four plants currently only producing 5000 units
Background on Case • Increase in health tea food competition • Despite marketing efforts sales still declining • Underutilized/inefficient plants cause increased tea prices • Used Delphi method to consider next move
Detail on case • Market analyst showed decrease in forecasted sales • Projected sales in 2 years of 15000 • Shut down one plant = 20000-5000=15000 keep prices competitive • Takes 2 years to officially close plant • CSMA’s have relative same decrease in sales • Which Plant to Close???
Total Shipping Costs & Averages • Average Shipping costs= Total shipping costs(NY)+(STL)+(LA)+(CH)+(Miami)/5 • Total Shipping Costs for all demand = (45*3350)+(30*2650)+…. For each plant and CMSA
Recommendation Using Average • Due to high ASC, shut down Plant 2 • What if we didn’t use average?
Recommendations for Plants • Deeper analysis of shutting down plant two • Shipping costs at capacity of 5000
Shut Down Plant 1? • Shutting down plant one yields highest shipping costs
Shut Down Plant 3? • Shutting down plant three yields $393400 of shipping costs • Lower than shutting down plant one
Shut Down Plant 4? • Higher than shutting down plant three • Lower than shutting down plant one • Shut down plant three not plant two
What else should be considered? • Relationship between management and employees • Business climate • Labor and production quality • Location of suppliers
New Consolidated Metropolitan Statistical Area • Shipping costs to new area • Total Population • Cost of living index • Average wage/income tax • Warehouse prices • Climate • Demographics
Impact of New CMSA • If new Demand over 18000 open new plant • Reallocate supply from plants • Recalculate deeper analysis of shipping costs
Questions? Quiz! • What plant should be shut down? • Which plant had the lowest average transportation costs? • What was a piece of data we could have used?