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Soy protein in baking. Gregory Penner Soy 20/20 February 25 th , 2004. Overview. Canadian soybean production Overview of soy protein uses in baking Market analysis Constraints to growth Summary. Soybean composition. Soy processing. Oil. Soyflour. Crush. Fine grind. Meal. Soygrits.
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Soy protein in baking Gregory Penner Soy 20/20 February 25th, 2004
Overview • Canadian soybean production • Overview of soy protein uses in baking • Market analysis • Constraints to growth • Summary
Soy processing Oil Soyflour Crush Fine grind Meal Soygrits Coarse grind Extruded TSP
Soy protein processing 95% protein 70% protein Soymeal Soy protein concentrate Soy protein isolate Soluble carbohydrates Soluble fibre
What is being used now • Heat treated commodity soy flour • $0.28/lb FOB Toronto • Mixture of GMO/non-GMO
Value that is being missed1.) Natural bleaching Lipoxygenase capable of whitening bread flour Wheat flour Enzyme present in soybean Lipoxygenase primary cause of off-flavour 1% to 2% soyflour off-flavour not a problem
2.) Low off-flavour soybean This picture creates expectations. Products cannot disappoint. Soybean varieties with low off-flavour exist.
3.) Functional synergy with wheat flour. • There are soybean varieties that have the capability of interacting positively with wheat flour.
4.) Okara as an additive Protein Okara Fibre Probiotic sugars
Ontario bakery exports to the U.S. Export value (M Cdn $)
Summary of value analysis • Soyflour cannibalizes wheat flour sales. • Value add in North American markets leverages wheat product sales. • Non-GMO/Value add in Europe leverages wheat product sales.
Value chain analysis Protein processing Crushing plants Soyfood companies Grain handlers Food companies Retailers Consumers Variety development
Soy protein value chain in Canada Crushing plants Soyfood companies Grain handlers Food companies Retailers Consumers Variety development
How the gap has been filled U.S. Crushers U.S. protein processing Soyfood companies Food companies Retailers Consumers
Why has this happened? Hexane Soy flour $0.28/lb Non-hexane Soy flour $0.35/lb
Companies with capacity • Hayhoe Mills • Jackson Seeds • NewlyWeds
Lots of other companies considering development of capacity. Need to be able to identify clients.
Summary • Soyflour use in the bakery industry is growing • Value-added opportunities in Canada are being missed. • Incorporation of these opportunities will leverage wheat product sales. • We need to creatively build a value chain to capture these opportunities.
Objectives for today • Obtain feedback on market issues • Create linkages • Determine if perceived opportunities are worthwhile • Identify constraints to removing them