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Explore the wide range of materials used in furniture manufacturing, from veneer and plywood to chipboard and MDF sheets, along with details on upholstery textiles and cushion options. Learn about glass requirements, webbing, springs, and foam types.
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Veneer • Rotary-peeledveneer • Knife-cut veneer • Sawnveneer
Plywood • Plywood as smooth sheet • FRCW as fire retardant sheets for furniture • Plywood moulded
Laminatedveneer • 30-40 layers glued together • Visible layers class A • Pre-drilling for assembly • Good bendability • Very strong
Chipboard • Chipboard varying in hardness and density • Chipboard – different qualities • Chipboard for edging, painting, veneering
MDF sheets • Edges ready for finishing • Ready for surface treatment • Can be routered on the edges and surfaces without pre-treatment
Honeycomb • Inexpensive • Easy to transport • Dimensionally stable • Good load bearing • Can be coated with a surface or painted • Environmentally-friendly
Plastic surfaces • Foils • Melamine 80-90 gm² • 125 g m² • Laminate
Glass Furnitureglassrequirements: • The European standards organisation CEN is in the process of drafting a standard for test methods for furnitureglass in furniture. In the explanatory notes to the standard, there is lengthyadviceregarding the use of glass in furniture. • Whereglasstablesareconcerned, it is particularlyimportant to consider the type of glass, the size of the tabletop, the thickness of the glass in relation to the way in which it is held up/supported. Glass: • Glass is one of the materials, whichwe all comeintocontact with on a daily basis. It is manufactured by melting quartz sand, potash and calcium carbonate. The blending ratio depends on the type of glassbeingproducede.g. standard windowglass, colouredglass, different types of toughenedsafetyglass etc. • Glass is particularlysuitable for recycling and normallybetweenapprox. 30% and 50% recycledglass is incorporatedwhen new glass is manufactured.
The upholstery • Lining material • Fibre padding • Standard foam • Cold foam • Non-woven • Spring inlay • Webbing
Webbing Flexible webbing: • Woven rubber webbing • Rubber webbing with textile inlay • Supporting weave: • Natural materials • Fibreglass reinforced PVC • Non-flexible webbing: • Flax, jute webbing • Cotton webbing • Polyester webbing • Polyamide webbing (nylon) • Plastic strapping • Nylon weave
Springs in the base upholstery Wave springs, nozac springs. • These springs areattached in measuredlengthscalled the interiormeasurement (distance between front rail and back rail). Nozac springs come in hardened wire in wire sizes nos. 8,9,10,11,12 and 13. • No. 8 is the strongest. Wire no. 9 is used for seats and wire no. 12 is used for the backs. • Flat springs: • Flat springs are ”toppled” spiral springs whichare made of hardenedsteel in the sizes 1 – 2.5 mm.
Upholsterymaterials Cold foam is both used as part of the permanently fitted upholstery and as pads in loose seat cushions. It is a supporting foam. Standard foam is used to soften the comfort layers. • Cold foam in the seat 30-34 kg³ • Standard foam in the back 27-31 kg³ • Fibre padding
Special foam • Super soft standard foam • Soft standard foam • Bonded foam • CHMR foam (fire retardant foam) • Celsius foam • (thermoplastic foam)
Upholsterytextiles The following textiles are used as inlay in upholstered furniture • Hessian • Shirting • Stout • Triconette • Fleece fabrics • Non-woven
Cushions for upholstered furniture • Latex cushions • Loose granulate cushions • Cut cold foam cushions • Moulded cold foam cushions • Moulded granulate cushions • Down cushions • Poly-down cushions • Down-top cushions