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Modelling in Borealis, Prost 11.06.2002. Borealis around the world. Head Office. Production. Sales. Joint venture. Presenting Borealis/11.00/F: 1. PE. PP. Top 10 Global PO Producer capacities 2001. 0. 1000. 2000. 3000. 4000. 5000. 6000. 7000. 8000. 9000. 10000. Basell. kt.
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Borealis around the world Head Office Production Sales Joint venture Presenting Borealis/11.00/F: 1
PE PP Top 10 Global PO Producer capacities 2001 0 1000 2000 3000 4000 5000 6000 7000 8000 9000 10000 Basell kt Dow ExxonMobil BP Borealis AtoFina Equistar ChevronPhillips DSM Formosa Plastics (including equity shares) Presenting Borealis/06.01/J:4
Modelling Advanced Process Control (APC) Throughput Automatic Controller FTR Operability Consistency AdvancedProcess Control
Interpretation Multi Variate Techniques On- Line Polymer Analysis (OLPA) Benefits: Consistency powder melt Control FirstTimeRight Fast classification Avoid Shut downs Presentation to operator On-Line Polymer analysis
R 2 X R 3 Y R 1 Modelling & Simulation Process, engineering and manufacturing Polymer development and skill centre Catalyst Customer’s extruder bimodal log () broad Wi narrow log (Mi) log (’) Catalyst activity Reactor temperature Molecular weight distribution Viscosity curve • Modelling as the common ”language” • Re-use of old and creation of new knowledge
Vision (much work remaining) • We shall be able to build a plant model of our processes • Each department shall develop sufficient information to document their part • M&S will implement the simulator structure and support/drive needed competence building • General support in modelling and Design of Experiments