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IntelaTrac at The Bermuda Electric Light Company Ltd.

IntelaTrac at The Bermuda Electric Light Company Ltd. Session Name: IntelaTrac Industry Applications, continued   Session ID #: PBWW224 Presented by Denton Williams, VP November 9, 2011. Invensys Enterprise Control Offerings. Corporate Systems. Industry Solutions Services:

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IntelaTrac at The Bermuda Electric Light Company Ltd.

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  1. IntelaTrac at The Bermuda Electric Light Company Ltd. Session Name: IntelaTrac Industry Applications, continued   Session ID #: PBWW224 Presented by Denton Williams, VP November 9, 2011 Invensys proprietary & confidential

  2. Invensys Enterprise Control Offerings Corporate Systems Industry Solutions Services: Consulting, Project Execution, Learning, Operational Improvement, Maintenance & Support Partner Ecosystem Corporate Software Applications Invensys and Third Party Manufacturing / Production Operations Automation Invensys and Third Party Enterprise Control System IT Platform Integration and Collaboration Platform

  3. Where The Offerings We Will Discuss Fit Within TheInFusion Enterprise Control System Execution Integration & Collaboration Platform Enterprise Asset Management Mobile Workforce Management Manufacturing Execution Systems Batch Performance Software Applications Enterprise Manufacturing Intelligence Asset Performance Performance Measurement and Reporting Enterprise Integration Visualization Quality Optimization Workflow Advanced Process Control Simulation / Optimization Design Operator Training Third-Party Offerings Open Device Integration Web Portal Control Automation Software Applications DCS PAC SCADA HMI Application Toolkit Safety Turbomachinery Control Safety Instrumented Systems General Purpose Safety Historian Measurement & Instrumentation Recorders Instrumentation Controllers

  4. Bermuda Electric Light Company Ltd. • BELCO provides both Generation and Transmission & Distribution for the Somers Isles (Bermuda) • Major electric utility - generate more than 99% of all electricity in Bermuda • Company established in 1906 • ~ 35,500 metered connections • ~ 300 employees

  5. Transition to IntelaTrac • Two major drivers for selection of IntelaTrac • Reliability Centered Maintenance (RCM) • Move from a strictly time and cycle-based maintenance philosophy • ISO 14001:2004 Environmental Management System Certification • As a modern organization, environmental stewardship is a necessity.

  6. Introduction and Pilot • Wonderware already used for HMI • Webinar, decision to implement a pilot scheme • Workstation as server and USB connected Hand held PC • Brief hands on training and 5 week trial for a 5 cycle shift • Introduced as a tool and allowed open / unrestricted use of the hand held • Took operator feedback

  7. Purchase • Based on positive feedback from operators • 9 hand held PC’s , licenses and cradles • 9 RFID attachments and tags

  8. Training, Installation & Roll Out • 2 X 5 day Super User Courses in Pennsylvania, Texas • Wonderware rep led installation of software and setup of handhelds • More detailed formal training of operators, supervisors • Progressive roll out based on operational conditions

  9. Current Operation • Completely electronic system • Ability to immediately record and review searchable data • Operators can trend readings immediately • Supervisors can react to data in a timely manner • Easily identify poor performers and areas of weakness • Identify bad actors (equipment)

  10. Current Operation • Reduction of paper usage and need for storage • Each operator has access to collective experiences • Historical data on readings not captured by Wonderware • Updating rounds is quick , simple and current • Inaccuracies are picked up immediately

  11. Base Load Unit Exception Report

  12. Midnight Meter Readings

  13. Recent changes • Operators take vibration readings using VIBE Tool • Currently testing on smart phones – Motorola MC70 • Adding PTT functionality via Motorola Team Express

  14. A changing market • Global economic slump • Pending regulations • reduced carbon output, smart grid and renewable power integration • Reduced manpower • Loss of experienced staff – brain drain

  15. The Future is now • Roll out of OSHAS 18001 Safety Management System • Server App - vital statistics for equipment – running hours, kWh generated, fuel consumed, etc. • Work Management - MIMOSA • Create work requests • Check status of work requests and work orders • Review maintenance history of equipment • Further knowledge retention through SOPs

  16. Wish list • Man down alerting • Real-time alarm integration with Wonderware InTouch • Live message dispatch and receipt management • And…

  17. Summary • Initial steps fulfilled our current needs • Reliability Centered Maintenance • ISO 14001 – Environmental Management System • Future steps are anticipating the challenges • Knowledge retention • Real-time connectivity via Wi-Fi • Deployment Safety Management System

  18. Questions?

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