An Overview Of Wonderware MES Products

1. An Overview Of Wonderware MES Products Jan Rasmussen Sales Director EMEA - MES

2. Wonderware Manufacturing OperationsSoftware Solution Offerings Wonderware QI Analyst Wonderware InBatch Wonderware OPERATIONS 3.5 - PREMIUM ‘Mtelligence for Wonderware’ Partner Solution Wonderware OPERATIONS 3.5 - STANDARD Wonderware EMI Offerings Wonderware PERFORMANCE 3.5 System Platform Enterprise Integration Wonderware MES & EMI Software Solutions Asset Monitoring Local Scheduling Food & Beverage Performance Quality Batch Operations Industry Applications & Industry Packs Clients Microsoft Technology & Industry Standards

3. Common Industrial IT Services for Increased Sustainability • Wonderware System Platform • Native integration of plant model with MES production model for low TCO • Superior reusability via object templates and deployment with sharing of best practices • Intuitive user interfaces for appropriate operator involvement • Unparalleled data connectivity incl. leading historian for process data, and advanced security model Platform

4. Accurate Management of Batch Processes • Wonderware Operations Software • Simple batch management with recipe definitions using site specific processes • Accurate equipment setup with automatic download of set points • Wonderware InBatch • Powerful batch execution engine with dynamic allocation of shared equipment for even the most complex batch processes • Graphical recipe definitions according to S88 with unit procedures, operations and phases for equipment independent master recipes Batch

5. Improved Execution of Operational Activities • Wonderware Operations Software • Dispatching and management of electronic work orders, with multilevel BOM • Improved process and production consistency and repeatability • Accurate inventory mgt and operational enforcement through procedural steps • Equipment Operations Modules • Non-model based approach for recording of production events and ‘as-built’ records as simple extension of supervisory system Operations

6. Wonderware Operations Software… Provides a scalable & configurable Manufacturing Execution System solution for a wide range of industries Background: Core MES software capability (formerly Factelligence) obtained from 2007 acquisition of leading MES software provider, CIMNET

7. Product History November 2008 February 2008 EPM 2.0 = Factelligence 3.1 + QuickStart October 2007 WonderwareFactelligence 3.1 July 2007 2002

8. Wonderware Operations Software… • Comprehensive MES Functionality • Bill of Material, Work Orders, Events, Data Collection, Specifications, Set Point Download, Inventory, Certifications, Steps/Procedures, Labor Management, User Management, Genealogy, Traceability, Web Reporting • Fully Scalable • Functionality – Standard & Premium Edition, Enterprise Integration, MES Clients plus .net controls to embed in InTouch • Physical Scalability – equipment, lines, plants • Taking advantage of ArchestrA services • Highly Configurable Application

9. Highly Configurable User Interface

10. Wonderware MES Features Deliver planned vs. actual production Improve process and production consistency Improve inventory velocity Reduce order lead time Monitor and analyze production performance • Electronic Work Order Management • Recording of Production Events using • Centralized Manufacturing Model • Production Rules • Certifications using • Real time inventory management • Detailed definition of materials, substitutes and byproducts • Bill of Materials using • Dynamic prioritization and sequencing • Labor management • Connection to HMI/SCADA using • Downtime • Utilization • OEE using

11. General OverviewWonderware Operations & Performance Solutions “Powered By” MES Modules… System Platform benefits on MES • Track & Trace • Error Proofing • Electronic Batch Records (EBR) • Electronic Work Instructions • Procedural Execution • Performance Mgt. (OEE) • Asset Utilization • Labor Mgt. • Receiving • Order Management • WIP Management • Inventory Management • Quality Data Collection • Weigh & Dispense • Batch Processing • Recipe/Spec. Mgt. • Master Data Mgt. • Lower Cost of IT in Industrial Applications for data collection and automated transactions • Connect and Collect : out of the box connectivitytoanyinformationsource • Reduce effort and costondesigning, building and maintainingsystem • Complete scalability, upscaling in size and functionalitywithoutimpacttoexistingsystem

12. Building the Production Model Highly configurable & customizable to ensure a complete & accurate model of your production processes

13. Reduce Variances with Specification and SPC • Wonderware Qi Analyst • Realtime and historical SPC with comprehensive charts and custom run rules with alarm generation upon violations • Minimize costly scrap and rework through detection of process variations better understanding of actual process capabilities • Wonderware Operations Software • Central administration of process and product specifications with versions and min/max limits per BOM entity Quality

14. Using Standard Deviation • Cream Cheese • Online Controlling Water percentage • Operators only allowed to adjust paramaters based on rule violations from QIAnalyst • Water is cheaper than milk  • Mozarella • Planning production based on the orders solid material requirements in the cheese • Cream Cheese • On line Weight control in filling line • Butter • On line controlling fat and water

15. Using standard deviation

16. Rapid and Accurate Decision Making via Realtime Visibility • Wonderware Performance Software • Improve asset utilization by automated data collection and selective involvement of operators • Consistently monitor and compare equipment performance and OEE. • Wonderware System Platform • Powerful reporting infrastructure through Information Server Performance

17. Improve Asset Utilization and OEE Operations / Mgt Engineering IT & Infrastructure Productivity gains drop straight to bottom line

18. Engineering Efficiency Operations / Mngt Engineering IT & Infrastructure

19. IT Environment Consistency Operations / Mngt Engineering IT & Infrastructure

20. Increase Capacity Reduce unplanned equipment downtime By tracking and analyzing equipment downtime Improve the output of existing equipment Track and analyze equipment output (performance) Reduce quality related losses (scrap) Track and analyze first pass yield All require detailed equipment performance information

21. Empower Operators Leverage existing automation system Provide more accurate, reliable and granular downtime data than manual systems Flexible capture of downtime events with unlimited downtime reasons per equipment Enhanced operator involvement with highly configurable.NET based Operator interface

22. Real-time Graphics OEE KPI Control Displays OEE value and/or the OEE components (Availability, Performance, Quality) Count/Duration KPI Control Displays the number and duration of events for the current entity Production Progress Control Displays the current progress of production for the current shift compared to a provided target

23. Drill Down to Root Cause

24. Tight Alignment withBusiness Processes • Enterprise Integration • Out-of-the-box integration using pre-defined mappings. • Simple, yet powerful integration capabilities in a standardized formats Enterprise Integration

25. Enterprise IntegrationBasic Features • Provides standard mechanism to import and export data from WW Ops & Perf Database • Provides a set of data import and export templates • Integrate with ERP, SCM, LIMS and other business level or plant level systems • Used to synchronize BOM, orders, WIP, items, specs, certifications, attributes, etc. • Configurable data formats including XML, flat file, and Database table transfers • Configurable triggers including period, weekly, data changes, table data exists, file exists • Delivers standard production reports, exception reports and email alerts

26. Comprehensive Application for Packaging Lines • Vertically oriented Packaging Solution • Leverage System Platform, InTouch, Performance Module and Information Server • Provides a window for Planners (job sequencing and dispatching), Operators and Supervisors (line and machine state, status, yield, Performance, Events and alarms) • Generates and distributes reports via Wonderware Information Server • State Model Compliant with OMAC and PackML • Food& Beverage, Tobacco, Consumer Packaged Goods (CPG) • Easy setup via Excel Utility • Alternative to traditional MES/Performance project • Wonderware InBatch • Powerful batch execution engine with dynamic allocation of shared equipment for even the most complex batch processes • Graphical recipe definitions according to S88 with unit procedures, operations and phases for equipment independent master recipes Industry App for Packaging

27. Improved Maintenance Strategy with Condition Based Monitoring • Condition Based Monitoring - Mtelligence • Endorsed Partner Solution • Equipment run-time hours fed to maintenance system with automatic generation of work orders • Detect health degradation and prevent equipment failures • Open Standards eliminate Upgrade and Migration Risk (MIMOSA, ISA-95) Asset Monitoring

28. Improved Maintenance Strategy with Condition Based Monitoring • Preactor Finite Scheduling • Wonderware offers you a world class MES solution • Preactor offers the best available finite scheduling tool available on the market today • The two have been integrated to offer both scheduling and manufacturing shop floor control Local Scheduling Certified !! • With a record that shows a ROI which is unsurpassed • Largest installed base of any independent planning & scheduling software company for the manufacturing sector • >2,300 companies in almost every manufacturing sector • Discrete/process/hybrid • >10,000 licenses Users in 64 countries • Translated into 30 languages

29. Adopting a Flexible Approach to Improve Your Manufacturing Operations Enable an incremental, low-risk deployment of increased application functionality, one step at a time.

30. Milkshake Manufacturer – Scenario #1 • Three Lines Produce Milkshakes • Two Manufacturing Sites • Currently, no MES • Goal: Monitor/Improve equipment performance • Answer the question, “How are we doing?” • Overall Equipment Effectiveness (OEE) • Downtime • Asset Utilization

31. Manufacturing ‘Pains’ • Fillers not running at designated capacity • Output & profits lower than forecast • Not meeting daily schedule • Pasteurization process blocked • Production storage is full • No information about filler stops • Operators often wait around • Don’t knowing how to resolve issues Scenario #1: Performance

32. Initial Deployment of Performance Line 2 Clients Line 3 Clients Line 1 Clients Install InTouch, ‘WW Op’s & Perf’ Install InTouch, ‘WW Op’s & Perf’ Install InTouch license Install InTouch, ‘WW Op’s & Perf’ Install InTouch license Install InTouch license    Production Server MES database Historian Info Server System Platform Install Historian, ‘WW Op’s & Perf’, WIS licenses Install Historian, ‘WW Op’s & Perf’, Info Server Install System Platform license Install System Platform  

33. Reports Machine Utilization MES Configuration Manufacturing Scenario #1 Solution Diagram Scenario 1: Machine Utilization

34. Reports • Scenario #1 – Asset Utilization • Downtime • OEE • Utilization

35. Milkshake Mfgr – Scenario #2 • Mfgr now has visibility to performance • OEE & Downtime • Asset Utilization • Goals (one or more): • Increase consistency using electronic work orders for line management • ‘Track & Trace’ • Consistent data model

36. Manufacturing ‘Pains’ • Possible pains • Can’t correlate process conditions with WOs or batches when issue detected • Small issues become big problems because impacts can’t be easily assessed. • Mistakes are made repeatedly • Major concerns about recalls • Operators waste time figuring out what to produce next • Differences in time to complete jobs between lines, shifts, operators • Different definitions of product formulas / recipes • Introducing new product variants causes issues • Too much time spent compiling manual reports • Potential Self-Diagnosis • Increased requests for additional / special reports • ‘Firefighting’ since information not shared acrossshifts and departments • Reduction in customer service due to delays in response time • Rework has increased • Production costs have increased • Changeovers take too long Scenario #2: Op’s Standard

37. Deployment of Operations (Standard) Line 2 Clients Line 3 Clients Line 1 Clients Production Server MES database Historian Info Server System Platform Install Op’s Standard license

38. Reports Reports Machine Utilization Machine Utilization MES Configuration MES Configuration Manufacturing Scenario #2 Solution Diagram Solution Diagram Work Order Execution Scenario 1: Machine Utilization Scenario 2: Work Order Execution

39. Reports • Scenario #2 – Track and Trace, Execution • Consumption and Waste • Production and Rejects • Genealogy • Traceability • Yield • Scenario #1 – Asset Utilization • Additional domains • By item, work order

40. Milkshake Mfgr Scenario #3 • Mfgr now has… • Visibility to equipment performance • Increased consistency w/electronic work orders • ‘Track & Trace’ • Goal #3: Add more MES capabilities… • Inventory tracking capability • Reduce WIP inventory • Manage expiration of WIP • Improve inventory turns • Reduce inventory costs • Reduce order lead time • Reduce Time-to-volume

41. Manufacturing ‘Pains’ • Excessive Scrap • Too Much Inventory • Inventory Costs Too High • No Traceability To Quality Check • Accurate Labor Costs Unknown • No enforcement of business rules for intermediate WIP • Starved processes Scenario #3: Full MES

42. Deployment of Operations (Premium) Line 2 Clients Line 3 Clients Line 1 Clients Production Server MES database Historian Info Server System Platform Install Op’s Premium license

43. Reports Reports Reports Machine Utilization Machine Utilization Machine Utilization WIP Inventory Tracking MES Configuration MES Configuration MES Configuration Manufacturing Scenario #3 Solution Diagram Solution Diagram Solution Diagram Work Order Execution Work Order Execution Scenario 1: Machine Utilization Scenario 2: Work Order Execution Scenario 3: WIP Inventory Tracking

44. Reports • Scenario #3 – Inventory Tracking • Additional reports available • Scenario #2 – Track and Trace, Execution • Additional information provided to previously available reports

45. More Manufacturing Scenarios • Example 1: Scalability • … from a Small System to Large System • Scale from a pilot to a larger system with ease • Procedure to scale: • Start with a pilot system • Add clients and servers without re-engineering the applications • Reuse library of templates for multisite rollouts

46. Scalability Line 2 Clients Line 3 Clients Line 4 Clients Line 5 Clients Line 1 Clients Production Server MES database Historian Info Server System Platform

47. More Manufacturing Scenarios • Example 2: Incremental Growth • … from One Application to Multiple Applications • Scale to address additional functional requirements • Procedure to grow ’incrementally’ • Start with Performance • Add Operations Standard • Add Operations Premium • … all by simply changing the license file!!!

48. Incremental Growth Line 2 Clients Line 3 Clients Line 1 Clients Production Server MES database Historian Info Server System Platform

49. Differentiators • Standard application content out of the box • Single comprehensive database for all MES capabilities – not disparate solutions • Modular operator interface concept • Support for mixed manufacturing modes • Data master flexibility • True integrated SCADA through MES capability • Modern Microsoft-based architecture

50. Additional Benefits of Wonderware MES • Integrated use of System Platform + MES • Templates for MES User Interfaces • The Value of a consistent data model • Templates • Deployment