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Desalination Innovations – 2011 Energy and Environmental Advances. ECOTOPICS DESALINATION- WATER SUPPLY FOR THE FUTURE June 14, 2011 by Randy Truby. Desalination History 1960’s - 2011. Membrane innovation Seawater membrane – first use in 1978 Membrane development – TFC Polyamide
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Desalination Innovations – 2011Energy and Environmental Advances ECOTOPICS DESALINATION- WATER SUPPLY FOR THE FUTURE June 14, 2011 by Randy Truby
Desalination History 1960’s - 2011 • Membrane innovation • Seawater membrane – first use in 1978 • Membrane development – TFC Polyamide • Membrane package – spiral wound elements • Nano technology – the promise of lower energy • Trends in spiral wound element performance and cost reductions
First SWRO – 12,000 m3/d Jeddah, Kingdom of Saudi Arabia-1978 • 56 Bar; 35% Recovery • 6-inch Diameter (150mm) Elements • 1000 TDS Permeate • 9.8 kW-hr/cubic meter • No Energy Recovery
Thin Film Polyamide Membrane Semipermeable membrane layer ~2000 Angstrom Microporous polysulfone support 0.2 mm 0.008" Polyester fabric backing
Thin Film Polyamide Membrane Polyester Fabric Polysulfone support PA membrane surface
Spiral Wound Element Design First spiral wound element developed in 1964 at General Atomic Co.
Spiral Wound RO Element Construction PERMEATE Product Water Tube Brine Seal CONCENTRATE Feed Spacer FEED Membrane FEED Anti Telescoping Device Permeate Carrier PERMEATE
Tail Lead RO Element Arrangement in Pressure Vessel Feed Concentrate • Elements connected in series to reduce system cost • Increasing the number of elements in a single vessel reduces efficiency • For large scale systems, the most popular designs today use vessels that contain 7 elements. Vessels that hold 6 elements are also used and 8 element vessels are now being introduced.
Concentrate Permeate Pressure Vessel Arrangement to Achieve > 50% Recovery 1st Bank/Stage Feed 2nd Bank/Stage • Concentrate flows from vessels can be combined to become feed flow to another vessel to increase the overall recovery • Permeate from all stages can be collected in a common header
SWRO Improvements SEAWATER MEMBRANE/ELEMENT PERFORMANCE – CHRONOLOGY 1978 – 2010 Salt Volume Year Element Area Flow Passage Price (Sq. Ft.) (GPD) (%) ($) 1978 6X40 150 1500 1.4 950 1989 8X40 300 5000 1.0 875 1995 8X40 330 6000 0.8 750 2000 8X40 360 6500 0.5 465 2002 8X40 370 7000 0.4 435 2006 8X40 400 9000 0.2 550 2010 8X40 440 12000 0.3 450
SWRO Element Costs SEAWATER MEMBRANE/ELEMENT PERFORMANCE – CHRONOLOGY 1978 – 2010 DOLLARS PER INSTALLED GALLON CAPITAL PRICE / FLOW (EXAMPLE: $950/1500 GPD = $0.63) Year Element Area Flow Price/Flow Size (Sq. Ft.) (GPD) (Cents) 1978 6X40 150 1500 63 1989 8X40 300 5000 17.5 1995 8X40 330 6000 12.5 2000 8X40 360 6500 10 2002 8X40 370 7000 6.2 2006 8X40 400 9000 6.1 2010 8X40 440 12000 3.8
Energy Efficiency Advances in Membrane Desalination • Early seawater RO (SWRO) systems (1978) 10 kWhr/m3 • In 1980’s energy recovery turbines and turbochargers introduced • In 2002 isobaric energy recovery devices adopted; lowered SWRO energy to under 3.0 kWhr/m3 • Membrane improvements – lower pressure requires less energy
Pelton Wheels • Developed in the late 1800’s for mining industry • First used with SWRO in early 1984 at the Umm Lujj system in Kingdom of Saudi Arabia 1984 Ibara Pelton Wheel 6.7 kW-hr/cubic meter Low Capital Cost
Turbocharger • Not connected directly to high pressure pump • Can be used in a variety of flow schemes • Moderate capital cost • Achieves energy efficiency of 83% • Operates like a centrifugal pump with efficiency following a curve
Isobaric Energy Recovery Devices • Two isobaric devices on the market have achieved wide application: • Energy Recovery Inc. (ERI): PX • Flowserve/Calder: DWEER • Higher capital cost • Not connected to high pressure pump/motor • Operates like a positive displacement pump with flat efficiency curve • Achieves 97% energy efficiency • Available with corrosion resistant ceramic construction
Environmental Impact of Desal Plants • Intake structures protect flora and fauna • Outfall--salinity dispersion • Visual impact--low profile buildings
Courtesy of Water Corporation Low Profile SWRO Buildings – Perth, Australia