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Yuzhmash: Space Proven Quality

Yuzhmash: Space Proven Quality. Opportunities for cooperation December 2013. Yuzhmash objectives. Yuzhmash is the company working in aerospace field that is why Yuzhmash seeks to extend the number of its programs in aerospace field

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Yuzhmash: Space Proven Quality

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  1. Yuzhmash: Space Proven Quality Opportunities for cooperation December 2013

  2. Yuzhmash objectives • Yuzhmash is the company working in aerospace field that is why Yuzhmash seeks to extend the number of its programs in aerospace field • Yuzhmash is interested to have the long term relationships with new partners to extend its portfolio of products

  3. List of Yuzhmash customers in aerospace field • Customers of Yuzhmash Launch Vehicles (LV) • Zenit LV: Russian Space Agency, Energia Logistics Ltd (under Sea Launch Program), SIS Company (under Land Launch Program), TsENKI (under Lybid’ Program) • Dnepr LV: (converted SS-18 missile): Kosmotras Company (Russia) • Antares LV: (tanks for the 1st stage of Antares LV) Orbital Sciences Corporation (USA) • Cyclone-4 LV: State Space Agency of Ukraine, Alcantara Cyclone Space Company • Customers of Yuzhmash satellites: Russian Space Agency, State Space Agency of Ukraine, Government of Egypt • Customers of Yuzhmash space related products: • AVIO (Italy): main engine of Vega LV upper stage • Khrunichev (Russia): high-pressure bottles for Proton LV • Customers of Yuzhmash landing gears for AN-140 and AN-148 planes: • OJSC «Voronezh aircraft building joint-stock company» (Russia) • State Enterprise «Kyiv Aviation Plant «Aviant» (Ukraine)

  4. Certificates owned by Yuzhmash in aerospace field • In 2007 Yuzhmash space-rocket production was certified in ISO 9001-2001 standard • Certification was performed by Certification body State Enterprise “State Science and Engineering Center of Space Engineering Certification” (Kharkov, Ukraine) • This certificate covers all production of space-rocket hardware and it is also extended on production of landing gear sets and warranty services of space-rocket systems made by Yuzhmash • Yuzhmash production is under independent quality control performed by special representative office of National Space Agency of Ukraine (Dnepropertovsk representative office of General Customer – SSAU (DPGZ-SSAU)) • For example, Orbital has a contract with SSAU for DPGZ-SSAU control of Yuzhmash production under Antares program

  5. Technical info of Yuzhmash manufacturing capabilities: General data • Yuzhmash has more than 10’500 machines for all range of machining • Main part of the machines were produced by the following companies: • OKUMA (Japan) • WEILER, MaxMuller (Germany) • DOOSAN (Southern Korea) • EBOSA, AGIE (Switzerland) • OLIVETTI, TACCHI (Italy) • HARTFORD (Taiwan)

  6. Yuzhmash machinery equipment: Precise turning lathes • Precise Numerical Control Turning LathesofWeilerCompany (Germany) и TOS a.s. (Czech) • Max diameter of processing – 1200 mm • Max length of processing – 3000 mm • Accuracy – 8606 DIN

  7. Yuzhmash machinery equipment: High-performance lathes • Puma series’ High-performance NC Turning Lathes of Doosan Company (S. Korea) • Max diameter of processing – 400mm • Max length of processing – 1280mm • 12-position revolver head with driving tools

  8. Yuzhmash machinery equipment: NC Vertical-milling centers • High speed NC vertical-milling centers of Okuma Company (Japan) and Hartford Company (Taiwan) for processing of high-precision details (including stamps and moulds) with dimensions up to 2000х800х600 mm. • Processing centers: • Horizontal high-precision processing centers of Okuma Company (Japan) и Doosan Company (S. Korea) with dimensions up to 2000х1500х1500 mm, discreteness 0,0010 • Multifunctional turning lathes – drilling 5 coordinate processing centers of MAS Kovosvit Company (Czech) • Max diameter of processing– 690 мм • Max length of processing– 1690 мм • discreteness 0,0010

  9. Yuzhmash machinery equipment: Other machining equipment • Universal NC round-grinding machine of TOS a.s. (Czech): • It allows to grind the details with diameter up to 1100 mm, with length up to 3000 mm, and makes internal processing • Agiecut and Agietron electrical-discharge machine of AGIE Company (Swizerland) which can process the details of complex shape with sizes up to 880х680х350 mm • Precession plate-measuring device of WENZEL Company • Facilities to perform the cold stamping and hot forging works on the press with force up to 2500 t.

  10. Yuzhmash Technologies:Contact Butt Welding • Welding of steel and aluminium surfaces with cross-section in rate of 200mm2 up to 100’000mm2(from 0,3in2 up to 155in2), tank sections with diameter 1,8m up to 4,0m (from 6ft up to 13 ft) • Min thickness of welded parts is 6 mm. • Welding process is completely automatic • Strength of welds is 1 • Contact Butt Welding has replaced riveting resulting in weight decreasing of structures

  11. Yuzhmash Technologies:Satellite testing facilities • Modeling of temperature – vacuum conditions of outer space including: • Sun radiation • IR radiation of Earth • Whole set of testing for micro satellites: • Functional tests • Electrical tests

  12. Yuzhmash Technologies:Landing Gear facilities • For the production of the landing gear assemblies made from titanium VT-22 YUZHMASH uses welding on electrical ray unit in vacuum with further thermal treatment of the joints

  13. Possible directions for joint work • Type 1: Manufacturing of details or units • High pressure bottles (from Ti) • Valves for work in wide range of environment (for cryogenic temperatures and corrosive medium (hypergolic propellant)) • Welding of heat-strengthened alloys from aluminum • Bellows • Large-dimension measurement tools and accessories • Bi-metal structures (Ti + stainless steel) • Type 2: Services for adjustment of technologies • Development of radiation protection materials (joint program with Dnepropetrovsk State University) • Technologies of obtaining water-atomized aluminum alloy (joint program with Dnepropetrovsk State University) • Type 3: Creation of Joint Venture for production of products developed by potential customer • Yuzhmash can make its in-kind by providing the production facilities

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