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Anglicky v odborných předmětech "Support of teaching technical subjects in English “. Tutorial : Engineering technology Topic : Welds´testing Prepared by: Ing . Josef Martinák st. Projekt Anglicky v odborných předmětech, CZ.1.07/1.3.09/04.0002
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Anglicky v odborných předmětech"Support ofteachingtechnicalsubjects in English“ Tutorial: Engineeringtechnology Topic: Welds´testing Preparedby: Ing. Josef Martinák st. Projekt Anglicky v odborných předmětech, CZ.1.07/1.3.09/04.0002 je spolufinancován Evropským sociálním fondem a státním rozpočtem České republiky.
Welds´ quality to bending • Weld’s quality depends on the type of used technology • Depends on prescribed conditions • Steel construction welding, piping welding, vessels of nuclear reactors • Quality of welds are important – it is necessary to test them
Weldabilitytesting Mandrel Weld deposit Testing plate Testing plate Mandrel Carry rollers Weld cladding bending test Weld fracture testing
Test samplesforbending test • Weldrootis checked at bending • Bend angle is to120° • Damagedweldis fractured
Multilayerweld • Root run of filler • Weld testing is done by fracturing • At fractures are visible sand inclusions of coated electrode
Types of weld beads • Weak current • Normal current • Heavy current
Non-destructive testing - capillary • Spraying by red colour - weld • Weld washing – to remove red colour from surface • White colour spraying , red colour rises from weld by capillary action and if it is there – crack is shown.
Ultrasonic test • Longitudinal defect detection– cavities, fissures etc. • Resistance and induction welding of steel pipe Input sound Failure echo sounds Limit echo of back wall Measuring instrument Probe Screen Defects Contact medium Tested product
X-ray tests • Weld macrostructure • X-ray picture – processed by TV chain • Deffects - lighter parts • Control steel up to width of 80 mm, aluminium 800 mm Material defects X-ray lamp Picture amplifier Video camera Product X-ray radiation Testing chamber Product picture
Questions and revision • Describe capillary testing • Describe X-ray testing • What does the weld resistance to bend depend on?
Literature • DILLINGER. KOLEKTIV. Moderní strojírenství pro školu i praxi. ISBN 9788086706191. pro konkurenceschopnost, ESF 2007 – 2013. Translation: • www.seznam.cz • www.slovnik.cz • JANATA, Petr. Handy slovník technický anglicko-český a česko-anglický. Plzeň: Nakladatelství Fraus, 2000. ISBN 80-7238-075-3 • Lingea LEXIKON 5, Technický slovník anglicko-český a česko-anglický. 2010.