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Visit by David MacKay 14/09/2009. Introductions Company timeline Technical overview Factory tour Ride and Drive Wash-up. Agenda. Introductions. Company timeline. London Taxis International kick-off “eMercury” project Led by Jevon Thorpe Designer of the TX1 London Taxi
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Visit by David MacKay 14/09/2009
Introductions Company timeline Technical overview Factory tour Ride and Drive Wash-up Agenda
London Taxis International kick-off “eMercury” project Led by Jevon Thorpe Designer of the TX1 London Taxi Some funding provided by Energy Savings Trust (EST) Part of the DTI Company Timeline – 2002
Three eMercury prototypes demonstrated: Conventional lead-acid battery powered Hybrid vehicle Nickel metal hydride battery Molten salt battery Mounted in a removable cassette Company Timeline – 2004
Manganese Bronze focuses on taxi business The eMercury project bought by Jamie Borwick Former CEO & Chairman of Manganese Bronze Modec Limited created as part of Borwick Group Modec splits with drivetrain supplier Azure Dynamics Zytek Electric Vehicles selected as replacement Development of production vehicles commences Company Timeline – 2004 (cont’d)
Announcements: Lex Logistics customer service partnership GE Commercial Finance for vehicle finance and battery rental Axeon Power for battery cassette assemblies Containing Zebra battery technology Production intent vehicles unveiled at CV Show Company Timeline – 2006
Coventry production facility opened by Rt Hon David Cameron MP Tesco announced as lead customer Center Parcs receive vehicles at Elveden Forest Park Other customers include: Accord, Amey, Speedyhire, Hildon Water, London Borough of Islington. Company Timeline – 2007
100th Modec vehicle produced Production at Coventry plant ramping up Maximum capacity 5,000 vehicles/year London dealer network expands to 6 sites Distributors appointed in the Netherlands and Ireland UPS orders vans for UK and Germany Company Timeline – 2008
First N2 electric vehicle to attain European Whole Vehicle Type Approval French distributor announced 100 vehicle order placed Spanish dealership operational President of the USA, Barack Obama announcement Joint Venture between Modec and Navistar Navistar will receive $39.2 Million federal grant Company Timeline – 2009
Two types of battery: ZEBRA molten salt (Ni Na Cl) Lithium ion (LiFePO4) Two capacities in producton: ZEBRA: 84 kW.h (~160 km) Li ion: 48.12 kW.h (~100 km) Future capacities: Li ion: 80.6 kW.h ? Technical overview – battery types
Chargers are presently off-board Development of on-board solution underway Off-board charger efficiency varies with time: 24h on charge: ~65% (R101 report estimate) 12h on charge: ~82% (R101 report estimate) 6h on charge: ~95% (R101 report estimate) Technical overview – battery charging
ECE R101 testing: Carried out on Li Ion Regenerative braking disabled by test method Range results: Half-laden: 123 km Unladen: 142 km Consumption results (based on 24h charge): Half-laden: 571 W.h/km (at mains) Unladen: 502 W.h/km (at mains) Technical overview – range/consumption data
Technical overview – range/consumption data • Modec indicative testing: • Regenerative braking enabled • @ GVW (5500kg) • Aggressive driving (mean 42 km/h, 22.4% demand) • Results: • Li ion: 481 W.h/km (at battery) • 740/587/506 W.h/km at mains • Implies range of 48.12 kW.h pack is: 100 km
Technical overview – range/consumption data • Modec indicative testing • Regenerative braking enabled • @ ULW (~3800kg) • Low-speed driving (mean 23.4km/h, 10.1% demand) • Results: • Li ion: 321 W.h/km (at battery) • 494/391/338 W.h/km at mains • Implies range of 48.12 kW.h pack is: 149 km
Technical overview – range/consumption data • Modec indicative testing • Regenerative braking enabled • @ ULW (~4000kg) • High-speed driving (mean 55.3km/h, 15.8% demand) • Results: • Li ion: 367 W.h/km (at battery) • 565/448/386 W.h/km at mains • Implies range of 48.12 kW.h pack is: 131 km
Customer experience: Varying loads, varying driving styles, lithium ion chemistry cells Typical daily usage: ~24 km to ~72 km Typical consumption at battery: 436 W.h/km: 671/532/459 W.h/km (at mains) 541 W.h/km: 832/660/570 W.h/km (at mains) Implied total range: ~89 km to ~110 km Technical overview – range/consumption data
Ride & Drive Data analysis