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Investigation of New Tool to Unload Liquids from Gas Wells. VortexFlowllc.com Cal Whibbs Premier Production. Rise in demand due to , Low cost per unit of energy Cleaner burning properties. DEMAND FOR NATURAL GAS. Increased useage, Residential heating Automobile usage
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Investigation of New Tool to Unload Liquids from Gas Wells VortexFlowllc.comCal Whibbs Premier Production
Rise in demand due to , Low cost per unit of energy Cleaner burning properties DEMAND FOR NATURAL GAS Increased useage, • Residential heating • Automobile usage • Power generation plants
Production accompanied by, Water / brine Condensate GAS PRODUCTION Resulting in, • Back-pressure on formation • Reducing gas deliverability
LIQUID UNLOADING • Conventional unloading methods • Soap sticks • Plungers • Rod pumps • Swabbing • These methods require additional capital and operating expenditures.
CHANGING THE FLOW MECHANISM Mingaleeva in his paper “On the Mechanism of a Helical Motion of Fluids in Regions of Sharp Path Bending” determined that, “ The path of least resistance for liquid and gases is determined to be of a helicaltrajectory, and that the slope of the helix varies within 45-65o from the horizontal. The helical path was more favorable from an energy utilization viewpoint, as the power spent to overcome the hydraulic drag for raising an air column, as compared to the motion and rising of equivalent air mass at the same velocities by a straight column is significantly lower.”
FLOW MODIFYING TOOLS • Technology used in the coal and potash industries for almost a decade. • In 2001 VortexFlow, LLC acquired rights to use this technology in the Oil and Gas Industry. • Installed over 200 surface units. • Contributed to 5% - 40% increase in gas production. • Consistently shifting decline curves when compared to wells’ prior experience.
FLOW STABILITY LOW LIQUID / HIGH GAS RATES WITHOUT VX TOOL WITH VX TOOL
FLOW VISULATIZATION HIGH LIQUID / LOW GAS RATES WITHOUT VX TOOL WITH VX TOOL
SLUG STABILITY WITHOUT VX TOOL WITH VX TOOL
CRITICAL VELOCITY Turner et. Al Coleman Li
CONCLUSIONS • VX tools sucessfully reduces liquid loading, • Consistent results at varying pressures • The tool lowered critical velocity • Testing program allowed improvements in tool design to be evaluated. • Potential use in, • Avoiding liquid-loading in flowing wells • Replacing marginal pump jacks • Replacing plunger systems • Improving flow in horizontal wells • Reducing power consumption of ESPs • Being A slug stabilizer by reducing slug sizes • Reducing gas requirements in artificial gas lift
FUTURE WORK • BETA VX TOOL INSTALLED • 5 TOOLS IN WYOMING COAL (1,200 FT) FOR MARATHON OIL • 4 TOOLS IN SAN JUAN BASIN FAIRWAY COAL IN COLORADO (3,000 FT) FOR BP • 1 TOOL IN SAN JUAN CONVENTIONAL IN NEW MEXICO (1,200 FT) FOR BP • 5 TOOLS IN HUGOTON BASIN IN TEXAS (???? FT) FOR BP • 1 TOOL IN WYOMING DEEP GAS (12,000 FT) • MID-HOLE TOOL UNDER DEVELOPMENT • PRODUCTION TOOL WILL BE READY FOR SALE LATER THIS YEAR
THANK YOU! Vortex Flow Corporate Offices 8591 Prairie Trail Dr. Suite 500 Englewood, Co. 80112
Why does the amount of liquid that can be removed continuously decrease as the gas rate is increased ?
HYDROSTATIC PRESSURE DUE TO LIQUID WELLBORE PRESSURE PRESSURE OF A GAS = + PRESSURE COMPONENTS
HYDROSTATIC PRESSURE DUE TO LIQUID WELLBORE PRESSURE PRESSURE OF A GAS = + PRESSURE COMPONENTS AT LOW GAS RATES
HYDROSTATIC PRESSURE DUE TO LIQUID WELLBORE PRESSURE PRESSURE OF A GAS = + PRESSURE COMPONENTS AT HIGH GAS RATES