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welcome to Hercus. BHP BILLITON Pty. Ltd. 1995 - Hercus started supporting BHP Billiton Pty. Ltd. (WMC) with a basic range of services and products 2003 - started refurbishing the SB20/30 Loco Gearboxes ; Mat: 60398612
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BHP BILLITON Pty. Ltd • 1995 - Hercus started supporting BHP Billiton Pty. Ltd. (WMC) with a basic range of services and products • 2003 - started refurbishing the SB20/30 Loco Gearboxes; Mat: 60398612 - supplying “spiral gear sets & other components” for the SB20/30 Gearboxes • 2006 - supplying New & Refurbished Dump Roller Assemblies; Mat: 60405560 - supplying New & Refurbished No.3 Shaft Crusher (segmented); Mat: 60360035 - supplying New & Refurbished No.3 Shaft Crusher (solid); Mat: 60335991 - Refurbishing Ore Car Coupler; Mat: 60398288 - supplying 2 off new SB20/30 Loco Gearboxes; Mat: 60398612 - supplying New & Refurbished Bracket Roller Assemblies; Mat: 60405633 - supplying New & Refurbished Ore Car Axle Assemblies; Mat: 60400963 • 2007 - supplying New & Refurbished Track Drive Wheel Assemblies (large); Mat: 60334930
BHP BILLITON Pty. Ltd • 2008 - Refurbishing CV0002 Flender Gearbox; Mat: 60487412 - Refurbishing H1-280 David Brown Gearbox; Mat: 60366398 - Refurbishing H1-280 David Brown Gearbox; Mat: 60405302 - Refurbishing CV1028 Flender Gearbox; Mat: 60333281 - Refurbishing B3-SH-14 Flender Gearbox; Mat: 60333280 • 2009 - Refurbishing KDS-160-K4 Flender Gearbox; Mat: 60401444 - Refurbishing CV0001B3SF-160 David Brown Gearbox; Mat: 60548663 - Refurbishing Gear Reduction Gearbox; Mat: 60366397 - Modify SB20/30 Loco Gearboxes to suit “new Trains”; Mat: 60529682 - supplying New & Refurbished Track Drive Wheel Assemblies (small); Mat: 60334920 - supply New Sew Eurodrive Gearbox; Mat: 60535228
SB20/30 Loco Gearbox Material Number : 60398612 Since 2003, Hercus has refurbished 20 off SB20/30 Loco Gearboxes, and manufactured 2 off Gearboxes
Sample of Gearboxes refurbished by Hercus since 2003 Hercus has refurbished & serviced all brands of Gearboxes : David Brown, Flender, Sew Eurodrive
H1-280 David Brown GearboxMaterial Number : 60366398 Condition of Gearbox when delivered to Hercus Ready for service
All parts are “sand blasted” Ore Car Axles Assemblies Material Number : 60400963 As received from BHP Billiton Profile of a worn wheel
Machining process for wheels Wheels are turned on their axle
CV0002 Flender GearboxMaterial Number : 60487412 One of the largest gearbox’s Hercus has ever refurbished, total weight of 9 tonnes
Track Drive Wheel Assembly – Large & Small versions Material Numbers : 60334930 & 60334920 from this to this
Gearbox Material Number : Since 2008, Hercus has refurbished over 56 units
Dump Roller Assembly Material Number : 60405560 Since 2007, Hercus has refurbished over 61 units
Bracket Roller Assembly Material Number : 60405633 Since 2007, Hercus has refurbished over 120 units
Hercus Machining Capabilities Gear Cutting
Hercus Machining Capabilities Design / Drafting
Hercus Machining Capabilities Grinding
Hercus Machining Capabilities CNC Turning
Hercus Machining Capabilities CNC Milling
Hercus Machining Capabilities Fitting
Hercus Machining Capabilities Conventional Turning
Hercus Machining Capabilities Fabrication
Hercus Machining Capabilities Milling
Hercus Machining Capabilities Press Solutions
Hercus Machining Capabilities Welding
Quotation Depending on the size of the project, Hercus staff can quote on site or send your piece of equipment direct to us where we can store it under cover
Hercus commitment to BHP Billiton • Available 24 / 7 – whether it’s a “shutdown / breakdown” or a normal service program • Able to provide a wide range of Engineering Services, that allows Hercus to have full control on all projects • Based in Adelaide – easy access to workshop and staff • Provide cost savings solutions; majority of the time Hercus can beat OEM prices or refurbish equipment that allows BHP Billiton to attain a longer life cycle.