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Honeywell’s Businesses. $39.1 billion in 2013 sales Nearly 130,000 Employees operating in 100 countries Morristown, N.J. Global Corporate Headquarters. Performance Materials and Technologies. Automation and Control Solutions. Aerospace. Honeywell in Virginia.
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Honeywell’s Businesses • $39.1 billion in 2013 sales • Nearly 130,000 Employees operating in 100 countries • Morristown, N.J. Global Corporate Headquarters Performance Materials and Technologies Automation and Control Solutions Aerospace
Honeywell in Virginia • Virginia Home to 16 Honeywell Facilities • Purchases & Contracts to State Suppliers: $249.6 million • Performance Materials & Technology Strategic Business Group in Virginia • One of the world’s Largest Caprolactam Plant in Hopewell • Manufacturing Plant in Chester • Manufacturing Plant in Colonial Heights • PMT Strategic Business Unit Technology & Engineering Groups • Approximately 1,200 Employees • 2014 and 2015 estimated Total HSE Investments: $56M • Honeywell Significant Presence in Virginia
Honeywell Hopewell Technology Installation • Selective Catalytic Reduction (SCR) Technology • SignificantReduction of NOx Emissions • Total Reduction of 6,000 Tons per year NOx • Phased Installation, 2012 to 2018 • Honeywell UOP Callidus Technology • Equipment: Best Available Control Technology (BACT) • Ammonia with Catalyst to Convert NOx to N2 & H2O • 70% - 95% Projected NOx Reduction • Total Capital Investment: $72M over 8 years • State of the Art Technology Installation • Meeting and Achieving Regulation Requirements
Honeywell Users Experience (HUE) • SCR Design and Construction Utilization of HUE • 50+ years old Site • Required Improved Human Factors • Complex Process Units • Shutdown Required for Critical work • Error Free during shutdown • Cross-Functional Team Input • Accurate Designs Critical to Success • 3-D Modeling & Laser Scanning • Improved and Delivered Best Control Equipment Design
3-D Design Model Utilizing Laser Scan Before After December 13, 2012 B-Train NOxAbatement ($19M Investment)
Honeywell Users Experience (HUE) • Past Method • Technical staff • Large blueprints/ other construction drawings • Honeywell Users Experience Method • 3D Plant modeling • Participation of Business & Functions Concept Selection: Utilize modeling equipment - scale for option sorting Detailed Scoping: Laser scanning 3D modeling Review Detailed Design (Project Funding): Complete reviews Generate drawings • Honeywell Users Experience Toolkit Provides • Broader Knowledge, Efficiency, and Success
Honeywell Key Take-Aways • Current SCR Technology Achieving Goal • Significant Improvement to Environment and Community • Improvements / Enhancements • Ergonomics • Operability and Maintenance Accessibility • Machine Guarding Enhancements • Noise Abatements • Minimization of Re-work • HUE Driving Continuous Improvement • Honeywell Operating System • Doing It Right and Fast