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Dongwon Corporation: Innovating Safety Labels and Applications Worldwide

Explore Dongwon Corporation's journey of excellence in safety label production and its global business expansion across industries. Discover their top-quality products and advanced manufacturing processes.

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Dongwon Corporation: Innovating Safety Labels and Applications Worldwide

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  1. Dongwon Company Profile Feb. 2017

  2. Company History Dongwon 1970’s~ 2000’s~ 2010’s~ • 1970.10 • Set up company in ‘Anyang-si’ ‘SUDO’ • 1981.06 • Change the company name From ’SUDO’ to ‘DONGWON’ Registered supplier ‘Mando’ • 1986.03 • Registered supplier ‘Halla Conditioning’ • 1993.10 • Registered supplier ‘BOSCH’ • (OLD: KAMCO) • 1993.12 • Registered supplier ‘Continental Automotive’ (OLD: Halla Electronic) • 1995.01 • Registered supplier ‘WINIA Mando’ • 2001.02 • Registered supplier ‘Autoliv Korea’ • 2003.03 • Certificated ISO 9001/QS 9000 • 2004.07 • Registered supplier ‘Hyundai Mobis’ • 2006.04 • Registered supplier ‘Takata Korea’ • 2007.03 • Certificated ISO/ TS 16949 :2002(SAI GLOBAL) • 2008.07 • Certificated ISO 14001 : 2004(QA) • 2009.12 • Registered supplier ‘Mando Electronics’ • 2011.02 • Build new plant & Move to ‘Anseong-si’ • 2012.02 • Registered supplier ‘Mando Brose’ • 2012.02 • Certificated Renault SES-Tier2 • 2013.08 • Clean room Production area • (462㎡ / 1,000CLASS)) • 2014.02 • Registered supplier ‘Daicel Korea’ • 2015.10 • Registered supplier ‘Ashimori Korea’ • 2016.01 • Change the company name from ‘DONGWON Commercial’ to • ‘Dongwon Corporation’. • 2016.02 • Recognition Research Institute • 2016.07 • Completed plant expansion 1/ 19

  3. Company Overview Dongwon Head Office & Plant 2nd Plant 2/ 19

  4. Organization Dongwon • C.E.O • Kyung-dong.Kim • Managing Director • Hyo-young.Yun • Sales • Purchasing • Management • Production • Development • Quality Yuk-dong.KimHeo-ju.LimSeong-il. Jung Young-il.Ko Sang-hyo.Park Eun-hee.Um Ga-hyeon.Kim Sun-jin.Park Ki-bong.Park Nam-su.Lim Yong-tae.Kim Jae-hun.Kim Yu-won.Hwang Han-wook.Kwon Young-sam.Choi Sanghyun.Lee • Contract • Review • Preservation of • Products • Customer • satisfaction • Inventory • control • 3MY 5S control • Raw material • Material • control • Outsourcing • Document • control • Personnel • Financial • Training • educations • Production • process • control • Accidental • occurrence • in plant • Maintenance • M/C • Development • APQP • Improvement • Control plan • Educations • TEST & • Inspection • Quality • document • management • Quality • system 3/ 19

  5. Certification Dongwon ISO/TS 16949 : 2009y ISO 14001 : 2004y 4/ 19

  6. Customers Dongwon 5/ 19

  7. Global Business Dongwon We already established a logistics network by securing a logistics center to reduce transportation costs in USA and EUR. (We will set up the securing a logistics center in Shanghai within 2017y) • CHINA Shanghai Nanjing Changsha Hub logistics center POLAND GERMANY HUNGARY DONGWON ROMANIA USA ROMANIA USA MEXICO THAILAND INDIA INDIA Global : 15 Plants in 10 Countries AUSTRALIA Autoliv : 10 Plants of 9 Countries 6/ 19

  8. Sales Figures (Total) Dongwon Sales Status Sales Analysis of 2016y USD Target Dongwon Exchange rate 1USD = KRW 1201.57 USD 7/ 19

  9. Sales analysis of 2016y Dongwon Sales Status for customers Sales Analysis for products Others Others Label Customers Products Sponge PAD Felt Fabric 8/ 19

  10. Products application Dongwon Safety & Identify Label For seat belt system Selected as main product group Seatbelt Identify Label Holding tape for curtain air bag 1st- Felt for Seat belt buckle Caution label For children Barcode & Caution Label For curtain air bag Barcode & Caution Label For driver air bag ABS & ESC Adhesive cover tape Protector tape for Dashboard Anti noise Felt for Seat belt buckle 2nd- Barcode & Caution Label For air bag Name plate for Windshield wiper Name plate for Window motor Caution label for Battery Anti noise pad for Door with motor Barcode & Caution Label For passenger air bag Caution label for Radiator 9/ 19

  11. Products (Label) Dongwon ■ Label - Various applications, good resistance with Environment. - Material : PET / PP / PE / PAPER, etc. - Printed text on the Label that needs to be treated with caution - Types of Label : BARCODE / CAUTION / CE MARKING, etc. - Printed 8 colors & Several types of Laminating. - Control for adhesive area. ■ Sanki Letter press Printing Machine 10/ 19

  12. Products (Safety Label) Dongwon ■ Safety Label - Good resistance with abrasion. - Material : NYLON, PET - Printed by INK color is White & Black - Printed by Printer with Ribbon color is Silver & Black - Non Adhesive type. ■ Rotary Letter press Printing Machine 11/ 19

  13. Products (Felt PAD) Dongwon ■ Felt PAD - Good resistance with abrasion. - Anti noise with friction. - Material : Polyester (Weave), Nonwoven fabric. - Adhesive : Dual side tape, single side Tape. - Color tuning with application. - Type of Felt : Buckle cover ■ Automatic Die cutting Machine 12/ 19

  14. Products(Sponge PAD) Dongwon ■ Sponge PAD - Several types of Sponge PAD. - Anti noise with friction. - Material : EVA, CR, EPDM, Rubber, PU etc. - Adhesive : Dual side tape, Single side tape - Color tuning with application. - Auto machine type & Hand operator type. ■ Tomson Press Machine 13/ 19

  15. Products(Others) Dongwon ■ Dual side tape & Protector tape - Assemble without screw. - Protector for the screen. - D/Tape Material : 3M, NITTO, TESA, YeSUN etc. - P/Tape Material : PET, PP, PE, etc. - Produce various shapes. ■ Automatic Die cutting Machine 14/ 19

  16. ProductionLayout Dongwon 1 층 ( Ground Floor ) 2 층 ( Second Floor ) Raw-material Warehouse Warehouse ‘B’ Clean room system Production area ‘1’ Measurement Production area ‘2’ 3 층 ( Third Floor ) 4 층 ( Fouth Floor ) Inspection area Affiliated Laboratory Restaurant Roll slitting Office(Sales) 15/ 19

  17. Quality for Production (3MY 5S) Dongwon Clean area for production & Production according to Work Standard Clean area for production CleanroomSystem Follow the Standard of process Roll slitting area FIFO Management for Raw material FIFO Management for Products Follow the standard Control of 5s in warehouse 16/ 19

  18. MES System installation Dongwon Wewill set up standardized, integrated system through integration of real time information, increase productivity figure in production line and enhancement of price competitiveness (Planned to be applied in the first half of 2017) Customer satisfaction Cost savings Product Shipment Status Raw Material Stock Status Raw Material Quantity Information product information (EOP/4M) Order Management Inventory Management Planned shipment Planned production Production Plan Indication Status Production Status Quality Status Quality Management Quality information (performance / history) Production / inspection information Product quality status Production quality status Quality improvement Productivity improvement 17/ 19

  19. Plan (2017) Dongwon • ▶ Vision Inspection M/C application • (Defective rate aimed : 0.03%) Quality • ▶ MES System management • (Planned to be applied in the first half of 2017) Management • ▶ Improving production capacity through process • optimization, production efficiency enhancement Productivity • ▶ Planned to be established a logistics center • in Shainghai. (within 2017y) • ▶ Selected as main product group • - Securing the best expertise, quality and • competitiveness Sales 18/ 19

  20. Q & A Dongwon ▣ What are purchasing policies and strategies of Autoliv Asia in 2017 ? 1. Policies Of Asia in 2017y 2. Strategies ▣ What do we have to do to become a Roadmap Supplier of Autoliv ? 19/ 19

  21. 2017년 계획 Dongwon

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