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SAM-SHIPBULDING AND MACHINERY WET - Water & Environmental technology department. Reference selection. Marek Miertuš – Head of WET department marek.miertus@samstroje.sk. WET department history. SAM – SHIPBULDING AND MACHINERY
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SAM-SHIPBULDING AND MACHINERY WET - Water & Environmental technology department Reference selection Marek Miertuš – Head of WET department marek.miertus@samstroje.sk
WET department history • SAM – SHIPBULDING AND MACHINERY • Water & Environmental technology (WET) department established 2013 based on • Siemens SK Water Technology department take over. • Siemens Water Technology Slovakia: • Established in 2005 as a Regional Support Center - RSC for CEE region based on • personal acquisition of Intrel. Intrel, a.s. Slovakia: • Private Slovak company established1991as specialist in water management. • More as 15 years experiences in: • - water treatment • - waste water treatment • - cooling water treatment • sludge treatment • waste water recycling
SAM - Water&Environmental Technology (WET) • Water treatment projects (case study) – reference selection: • Volkswaen Slovakia,a.s.– Slovakia • Water treatment – filtration • Thermal Power Plant Nováky – Slovakia • Demineralization plant (process water treatment plant) • Nuclear Power Plant Mochovce – Slovakia • Cooling water treatment • Combined Cycle Power Plant Melach – Austria • Cooling water treatment • Continental Matador,a.s. Púchov – Slovakia • Demineralization plant (process water treatment plant) • Municipality Plešivec • UF water treatment plant • Agrofabric Rosoš Russia • Water treatment plant
Water Treatment Plant Volkswagen Slovakia Reconstruction of the gravity sand filters • Time of realization: 2007/8 • Total capacity: 4x100 ³/hour • TSS output: max. 3 mg/l • Technology description: • filtration after lime softening • reconstruction of existing 4 cells sand filter by • underdrain system Multicrete II with nozzles • cells diameter 3,6 m x 6,3 m • central control system Simatic S7
Demineralization Station Thermal Power Plant - Novaky , Slovakia • Treatment of surface water • Clarification – 2 x 140 m3/h • Filtration – 2+1 x 140 m3/h • Decarbonization 2 x 140 m3/h • Desalination by reverse osmosis • Polishing by mixed beds • Control system,electricalinstalation • Year of commissioning: 2008 • Hydraulic Capacity: 2 x 80 m³/hour • Output quality after RO: 3 S/cm • Output quality after MB : 0,6 S/cm
Decarbonization Plant Nuclear Powerplant Mochovce, Slovakia Treatment of river water: Clarification + chemical dosing Treatment of essential service water: Filtration + chemical dosing Sludge treatment system: Gravity thickeners + filterpresses (not included in our scope of supply) Capacity: 4 x 1250 m³/hour Total: 5000 m³/hour Output quality clarifier: Fe 0,3 mg/l Alkalinity 1,2 mval/l
Water treatment plantAgrochemical factory Russia • Time of realization: 2011 • Total capacity: 100 m³/hour Technology: • pre- filtration (cartridge filter) • filtration (sand filter JPF 2500) • chemical dosing
Demi plant for boiler feed water Continental Matador Púchov • Time of realization: 2011 • Total capacity: 2 x 60 m³/hour • Conductivityoutput: 0,1 S/cm Technology: Revers Amberpack System • 2x 2 double chamber filter • Degassing column • Control system
UF water treatment plantMunicipality Plešivec • Time of realization: 2013 • Total capacity: 1-5 m³/hour Technology: Ultrafiltration unit v UV disinfection • UF treatment unit • UV disinfection unit • Control system • Chemical dosing
SAM - Water& Environmental Technology (WET) • Continental Matador,a.s Púchov – Slovakia • Municipal/Industrial waste water treatment plant • Heating plant TEKO.– Slovakia • Central water water treatment plant and tertiary treatment • U.S.Steel Košice – Slovakia • Reconstruction of the clarifiers WWTP Sokoľany • U.S.Steel Košice – Slovakia • Reconstruction of chemical management WWTP Sokoľany • Duslo,a.s. • Reconstruction of WWTP Istrochem • Waste Water treatment projects • (case study) - reference selection: • Bekaert Slovakia,a.s.– Slovakia • Acid water treatment plant • Slovak Mint factory – Slovakia • Hevay metals waste water treatmetn plant • Power plant Nováky – Slovakia • Oil waste water treatment plant • U.S.Steel Košice – Slovakia • Cooling water treatment (primary sedimentation)
Waste water treatment plant for acid rinsing wwBekaert Slovakia – wire production • Time of realization: 2007/8 • Total capacity: 50 m³/hour • Heavy metals total input : 500 mg/l • (Fe, Cu, Ni, Pb, Zn) • Technology description: • lime milk preparation system • double chemical reaction system for • neutralization • flocculation tank • existing vertical clarifiers
Central waste water treatment plant Slovak Mint Factory • Time of realization: 2007/8 • Total capacity: 5 m³/hour • Heavy metals total input : 200 mg/l • (Fe, Cu, Ni, Pb, Zn, Ag, Cr) • Technology description: • double chemical reactionsystem for ww • neutralization • batch reactor for Cr6+ reduction • batch reactor for CN- oxidation • Na2S heavy metals precipitation • TMF filtration system • lamella thickener for sludge thickening • control system Simatic S7
Oil waste water treatmentPower plant Nováky , Zemianske Kostoľany • Technology description: • CPS oil/water separator • chemical reaction system for ww • pH adjustment • chemical dosing - Fe3+,lime milk, • polymer for pollution precipitation • lamella separator for water clarifying • final filtration • sludge thickening and dewatering • control system Simatic S7 • Time of realization: 2007/8 • Total capacity: 35 m³/hour • Oil input: 50 mg/l • Oil output: max. 0,5 mg/l Waste water Cleaned water
Steel shop – waste water treatmentand recycling U. S. Steel Slovakia • Technology description: • distributive open channels with regulation valves • third circular clarifier 25 m for TDS separation • high pressure pump for sludge transport 15 bar/30 m3/hour • Time of realization: 2007/8 • Total capacity:1200 m³/hour • TSS input: 2500 mg/l • TSS output: max. 50 mg/l
Central waste water treatment planContinental Matador Púchov • Time of realization: 2012 • Total capacity: 150 m³/hour • Oil input: 50 mg/l • Oil output: 0,5 mg/l • COD input: 150 mg/l • COD output: 35 mg/l Technology: • mechanical pretreatment • Oil/ water CPS separator • chemical reaction system • lamella separator • Tertial treatment
Waste water treatment plantHeating plant Košice • Time of realization: 2008/9 • Total capacity: 350 m³/day • COD input: 150 mg/l • COD output: 35 mg/l • SBR reactor for mixing waste water • tertiary filtration • salinity regulation • Control system Simatic
WWTp Sokoľany – reconstruction of clarifiers U. S. Steel Slovakia • Technology description: • CKD Dukla clarifiers reconstruction • Time of realization: 2010/2012 • Total capacity: 2 x 800 m³/hour
Waste water treatment plan Istrochem Duslo ,a.s. • Time of realization: 2012/13 • Total capacity: 280 m³/hour • COD output: <400 mg/l Technology : • mechanical pretreatment • biological/chemical treatment • tertialy treatment (compact unit) • chemical storage and dosing system • sludge dewatering • control system Simatic • Hach-Lange monitoring
SAM - Water& Environmental Technology • Cooling water treatment: • Slovakia Steel Mill, a.s..– Strážské • Cooling water management • Železiarne Podbrezová, a.s. • Cooling water management
Cooling water management inand Steelmaking Slovakia Steel Mill Strážské Time of realization: 2009/10 Total capacity: 7 000 m³/hour TSS output: <10 mg/l • Technology description: • scale pit with crane grap and tube oil skimmer • number of transfer pump station with frequency convertor • screen filters 100μm • 8 pcs double pressure sand filter • diameter 4000 mm for direct cooling water filtration • 3 pcs double sand filter diameter 3000 mmfor by-pas indirect cooling water filtration • micro cooling towers • atmospheric cooling towers with fan diameter 8 m • sludge treatment for washing water(lamella thickener, filter press, • continues sand filters for washing water recycling) • Water quality monitoring system • Chemical dosing system • Control system Simatis S7 400
Cooling water management Ironand Steelmaking Železiarne Podbrezová ,a.s. • Time of realization: 2012/13 • Total capacity: • direct cooling water 200 m³/hour • indirect cooling water 1000 m3/hour • TSS output: <10 mg/l • Technology description: • screen filters 100μm • 4 pcs pressure single chamber sand filter • diameter 3000 mm for direct cooling water • filtration • micro cooling towers • chemical dosing system • control system Simatic S7 • hydrocyclon reconstruction with oil skimmer • transfer pump station with frequency convertor • close demi water cooling circuit
Cooling water recycling Cooling towers Cooling towers
SAM - Water& Environmental Technology • Sludge treatment (case study) – reference selection: • Waste water treatment plant USSteel Slovakia Capacity 50 m3/hour • Sludge homogenization • Sludge dewatering by centrifuge Andritz • Polymer make up and dosing system • Control system
SAM - Water& Environmental Technology • Design works – reference selection: • Detailed design - Reconstruction of central waste water treatment plant Sokoľany • Capacita – 5000 m3/hour • USSteel Košice, s.r.o. • Time of realization -2013 • Detailed design - Reconstruction of demineralization plant Capacity – 500 m3/hour • Duslo Šaľa,a.s. • Time of realization - 2013
SAM - Water& Environmental Technology (WET) Company Office: SAM-SHIPBULDING AND MACHINERY, a.s Vlčie hrdlo 5985 820 03 Bratislava WET branch office: SAM-SHIPBULDING AND MACHINERY, a.s. Water & Environmental Technology (WET) Bystrická cesta 181 034 01 Ružomberok Tel.: +421/44/4305 002 Fax: +421/44/4305 033