automatic namkeen fryer-Fry And Bake Technologies Pvt. Ltd.

1. Blog post Fry Bake Food Equipment was established in 2012 in GUJARAT, INDIA as Sole proprietorship firm and reregistered in 2022 as a Private Limited Company and renames FRY AND BAKE TECHNOLOGIES PVT. LTD. We are a prominent player in the snack food processing and frying lines industry in India. The Company is engaged in the business of providing customized frying and frozen solution to diverse set of clients across wide range of products by manufacturing and serve high quality food processing lines likely Potato Chips processing line, Frozen French Fries processing line, 3D and 2D Pellets frying lines and Extruded Snacks Processing Line, pellets frying line, kurkure production line, nankeen processing line, moongdal and chanadal processing line, batch type fryer, heating system and include installation system worldwide.FRY AND BAKE sell all product in worldwide like as, Russia, United Arab Country, Japan, Nepal…. Fry and bake technologies pvt. Ltd provides complete solution for Indian ethnic snacks and processing & frying line. 1. Information for Potato chips processing line:- Potato chips processing line typically consists of various machines and equipment that are used to produce potato chips on a large scale. Here’s an overview of the different components commonly found in a potato chips processing line: 1.Potato washing and peeling machine: This machine is used to remove dirt and outer skin from the potatoes. It may include a steam peeler, which utilizes steam to loosen the skin, making it easier to remove. 2.Potato slicing machine: once the potatoes are cleaned and peeled, they are fed into a slicing machine. This machine cuts the potatoes into thin, uniform slices. The thickness of the slices can be adjusted based on the desired final product. 3.Blanching machine: The sliced potatoes are then blanched in hot water or steam to partially cook them. This process helps in removing excess starch and preparing the potatoes for frying. 4.Potato chips fryer: the blanched potato slices are fried in a potato chips fryer. This machine consists of a frying chamber or conveyor system where the chips are submerged in hot oil for a specific duration. The fryer may have features like temperature control, oil filtration, and automatic feeding and discharging systems. 5.De oiling machine: after frying, the potato chips are passed through a de oiling machine to remove excess oil. This machine typically uses centrifugal force to spin the chips and separate the oil. 6.Seasoning and flavoring system: once the excess oil is removed, the potato chips can be seasoned and flavored. This can be done using a seasoning tumbler or drum, where the chips are coated with various seasonings, spices, or flavorings. 7.Packaging machine: the final step in the processing line is the packaging of the potato chips. This can be done using automated packaging machines that weigh and fill the chips into bags or other containers. The packaging machine may also include sealing and labeling functions. Potato chips processing lines can be categorized as fully automatic or semi-automatic, depending on the level of automation and human intervention involved in the process. Fully automatic lines involve minimal human interaction and rely heavily on machinery, while semi- automatic lines require some manual handling and monitoring.

2. 2. Information for French fries processing line:- Frozen French Fries processing line consists of various machines and equipment designed to produce frozen French fries on a large scale. here's an overview of the different components commonly found in a frozen French fries processing line: 1.Potato washing and peeling machine: similar to the potato chips processing line, a potato washing and peeling machine is used to clean and remove the outer skin of the potatoes. This machine can include a steam peeler for efficient peeling. 2.Potato cutting machine: once the potatoes are cleaned and peeled, they are fed into a potato cutting machine. This machine cuts the potatoes into long, rectangular shapes resembling French fries. The size and thickness of the fries can be adjusted according to the desired specifications. 3.Blanching machine: the cut potato strips are then blanched in hot water or steam. Blanching helps in removing surface starch, preserving the color of the fries, and partially cooking them. 4.French fries fryer: the blanched potato strips are fried in a French fries fryer. This machine consists of a frying chamber or conveyor system where the potato strips are immersed in hot oil for a specific duration. The fryer may have features such as temperature control, oil filtration, and automatic feeding and discharging systems. 5.De oiling machine: after frying, the French fries are passed through a de oiling machine to remove excess oil. This machine utilizes centrifugal force to spin the fries and separate the oil, leaving them crispy and ready for freezing. 6.Freezing system: the de oiled French fries are then frozen using a freezing system. this can include either a blast freezer or a fluidized bed freezer, which rapidly freeze the fries to preserve their texture and quality. 7.Packaging machine: the final step in the processing line is the packaging of the frozen French fries. This is typically done using automated packaging machines that weigh and fill the fries into bags or other containers suitable for freezing. the packaging machine may include sealing and labeling functions as well. Frozen French fries processing lines are commonly designed to be fully automatic, minimizing human intervention and relying on machinery for efficient production. 3. Information for Kurkure production line:- A Kurkure production line is a set of machines and equipment used to manufacture Kurkure snacks on a large scale. Here's an overview of the different components typically found in a Kurkure production line: Corn Meal Mixer: In the first step, a corn meal mixer is used to blend ingredients like cornmeal, rice flour, water, spices, and additives. This mixture forms the base of Kurkure. Kurkure Extruder: The blended mixture is then fed into a Kurkure extruder. This machine consists of a rotating screw and barrel system that applies heat and pressure to cook the mixture while forming it into the desired shape and texture. The extruder uses a die to produce the unique twisted shape of Kurkure snacks. Conveyor System: After extrusion, the Kurkure snacks are transported on a conveyor belt to ensure a continuous flow throughout the production line.

3. Continuous Frying System: The Kurkure snacks are then passed through a continuous frying system, which typically consists of a fryer with a conveyor belt. The snacks are submerged in hot oil to fry them until they achieve a crispy texture and golden color. Flavoring Drum: Once fried, the Kurkure snacks are transferred to a flavoring drum. This drum is designed to evenly distribute the seasoning mixture onto the snacks. The seasoning can include various flavors like masala, cheese, tomato, or other spices. Cooling and Sieving: After the flavoring process, the Kurkure snacks go through a cooling system to reduce their temperature. They are then passed through a sieve to remove any broken or misshapen pieces. Packaging Machine: The final step is the packaging of the Kurkure snacks. This is typically done using automatic packaging machines that weigh and fill the snacks into bags or packets. The packaging machine may include features like sealing, labeling, and date coding. Kurkure production lines are designed to be efficient and automated, enabling high-volume production with minimal manual intervention. 4. Information for pellets frying line:- Pellets frying line or pellets processing line refer to a series of machines and equipment used to produce fried or processed pellets, which are a popular type of snack. Here is an overview of the different components commonly found in a pellets frying/processing line: 1.Pellets Extruder: The process begins with a pellets extruder machine. This machine takes a mixture of raw ingredients, such as flours, starches, seasonings, and water, and forms it into a dough or paste. The dough is then forced through a die, giving the pellets their distinct shape. 2.Cutting and Shaping: The extruded pellets are then cut into desired lengths or shapes. This can be achieved using a cutter or shaping equipment specific to the desired pellet shape, such as round, tube, or shell. 3.Drying: After cutting, the pellets are to remove excess moisture and make them suitable for frying or further processing. Drying can be done through various methods, such as hot air drying or conveyor drying. 4.Frying System: The dried pellets are fried in a pellets frying system. This system usually consists of a fryer with a conveyor belt or frying chamber, where the pellets are immersed in hot oil. The frying process cooks the pellets and gives them a crispy texture. The fryer may have features like temperature control, oil filtration, and automatic feeding and discharging systems. 5.Deoiling Machine: After frying, the pellets undergo a deoiling process to remove excess oil. This is typically done using a deoiling machine that utilizes centrifugal force to separate the oil from the pellets. 6.Seasoning and Flavoring: Once deoiled, the pellets can be seasoned and flavored to enhance their taste. This can be done through a seasoning tumbler or drum, where the pellets are coated with various seasonings, spices, or flavorings. The seasoning process ensures the flavor is evenly distributed across the pellets. 7.Cooling and Packaging: After seasoning, the pellets are cooled down to room temperature to ensure crispness and stability. They are then transferred to a packaging machine, which automatically weighs, fills, seals, and labels the pellets into bags or containers suitable for retail sale.

4. 5. Information for Nankeen processing line:- A Nankeen processing line refers to a set of machines and equipment used to produce Indian ethnic snacks, commonly known as nankeen. These snacks include various types of savory treats like Bhujiya, Sev, Gathiya, Papdi, and more. Here’s an overview of the different components commonly found in a nankeen processing line: 1.Manual nankeen making machine: in traditional nankeen production, a manual nankeen making machine is often used. this machine consists of a rotating drum or vessel in which the dough or mixture of ingredients is manually kneaded or mixed to form a consistent texture. 2.Dough kneading machine: alternatively, in more modern nankeen processing lines, a dough kneading machine can be used to mix and knead the ingredients automatically. this machine helps in achieving a uniform and well-mixed dough. 3.Extrusion machine: the mixed dough is then passed through an extrusion machine, which is specifically designed for nankeen production. This machine uses various dies and nozzles to shape and form the nankeen into specific shapes such as thin strands (Sev), thick strands (Bhujiya), or flat pieces (Papdi). 4.Frying system: the extruded nankeen strands or pieces are then fried in a frying system. this system usually consists of a fryer with a conveyor belt or frying chamber, where the nankeen is submerged in hot oil for frying. the fryer may have features like temperature control, oil filtration, and automatic feeding and discharging systems. 5.Seasoning and flavoring: after frying, the nankeen is transferred to a seasoning drum or tumbler. this drum is used to coat the nankeen with various seasonings, spices, and flavorings, ensuring an even distribution of flavors across the nankeen. 6.Cooling and packaging: once seasoned, the nankeen is cooled down to room temperature to enhance its texture and preserve its quality. it is then transferred to a packaging machine, where it is automatically weighed, filled, sealed, and labeled into bags or containers suitable for retail sale. Nankeen processing lines can include specific machines designed for the production of Bhujiya, sev, gathiya, papdi, and other nankeen varieties. these machines are tailored to handle the specific shapes and textures required for each type of nankeen snack. Please note that the specifications and configurations of nankeen processing lines may vary among manufacturers and based on individual production requirements. 6. Information for Sev and bhujiya making machine:- Sev and bhujiya are popular Indian nankeen snacks that are made from gram flour (besan) and various spices. Here's some information about the machines commonly used for sev and bhujiya making: Sev Making Machine: Sev Extruder: A sev making machine typically includes a sev extruder, which is specifically designed to shape and form the sev strands. It consists of a hopper, a rotating screw, and various sev dies or nozzles with different hole sizes and shapes.

5. Operation: The besan dough is loaded into the hopper, and the machine's screw pushes the dough through the selected sev die/nozzle. The dough is forced out in thin strands, which are then cut to the desired length using a cutting mechanism. Bhujiya Making Machine: Bhujiya Extruder: A bhujiya making machine is similar to a sev making machine but specifically designed for thicker strands. It also includes a hopper, a rotating screw, and bhujiya dies or nozzles with larger hole sizes to produce thicker strands. Operation: The besan dough is fed into the hopper, and the screw pushes the dough through the bhujiya die/nozzle. The dough is extruded as thicker strands, which are cut to the desired length using a cutting mechanism. Both sev and bhujiya making machines are often combined with frying systems, where the extruded strands are directly fried in hot oil. The frying system may include a continuous frying conveyor or a fryer with a mesh belt or perforated drum to ensure even frying. Some sev and bhujiya making machines may also incorporate seasoning drums or tumblers to coat the fried strands with spices and flavors. These drums help in evenly distributing the seasoning mixture and enhancing the taste of the final product. It's worth noting that sev and bhujiya making machines can vary in terms of capacity, design, and features. Manufacturers may offer different models with various customization options to meet specific production requirements. Gathiya and papdi Making Machine:- Gathiya and papdi are two popular types of Indian namkeen snacks. Here's some information about the machines commonly used for gathiya and papdi making: Gathiya Making Machine: Dough Kneading Machine: The process of making gathiya begins with kneading the dough. A dough kneading machine is used to mix the besan (gram flour), spices, and water to form a smooth and consistent dough. Gathiya Maker: Once the dough is ready, it is fed into a gathiya maker machine. This machine consists of a hopper, a rotating screw, and a gathiya die or nozzle. Operation: The dough is loaded into the hopper, and the screw pushes it through the gathiya die/nozzle. As the dough passes through the die, it forms thin, twisted strands of gathiya. The strands are cut to the desired length using a cutting mechanism.  Papdi Making Machine: Dough Sheeter: To make papdi, a dough sheeter machine is commonly used. This machine is designed to roll out the dough into thin, flat sheets. Papdi Cutter: The rolled dough sheets are then passed through a papdi cutter machine. The cutter typically consists of rotating blades or rollers that cut the sheets into small, round or square shapes, which are characteristic of papdi.

6. After the gathiya or papdi shapes are formed, they are usually directly fried in a frying system, which may include a continuous frying conveyor or a fryer with a mesh belt or perforated drum. The frying process gives them a crispy texture and golden color. Once fried, the gathiya and papdi snacks may be seasoned with spices or served as a base for other nankeen mixtures, such as sev, to create different snack variations. 7.Moongdal and Chanadal Processing Line:- A moong dal and chana dal processing line involves the processing of moong dal (split mung beans) and chana dal (split chickpeas) to produce fried or processed dal snacks. Here is an overview of the different components commonly found in a moong dal and chana dal processing line: 1.Cleaning and Sorting: The process begins with cleaning and sorting the moong dal and chana dal to remove any impurities, stones, or foreign matter. This can be done using specific cleaning machines such as air classifiers, sieves, and gravity separators. 2.Soaking and Dehusking: The dal is soaked in water to soften the outer husk or skin. After soaking, the dal is passed through a dehusking machine that mechanically removes the husk, resulting in split dal. Drying: The split dal is then dried to reduce moisture content and make it suitable for further processing. Drying can be accomplished using hot air dryers or continuous dryers to ensure the dal is adequately dried and moisture is removed. 3.Frying System: The dried dal is fried in a dal fryer or frying system. This system usually consists of a fryer with a conveyor belt or frying chamber, where the dal is submerged in hot oil for frying. The fryer may have features like temperature control, oil filtration, and automatic feeding and discharging systems. 4.Seasoning and Flavoring: After frying, the dal can be seasoned and flavored to enhance its taste. This can be done by adding spices, seasonings, or other flavorings while the dal is still warm. The seasoning can be done using a tumbler or drum that helps evenly coat the fried dal with the desired flavorings. 5.Cooling and Packaging: Once seasoned, the dal is cooled down to room temperature to retain its crispness. It is then transferred to a packaging machine, where it is automatically weighed, filled, sealed, and labeled into bags or containers suitable for retail sale. Automatic moong and chana dal frying lines are designed to handle large-scale production with minimal manual intervention. These lines incorporate efficient frying systems, temperature control mechanisms, seasoning equipment, and automated packaging systems to streamline the production process. 8. Batch type Fryer:- Batch type fryers are commonly used in food processing to fry a variety of products, including snacks, in small to medium-sized batches. Two examples of batch type fryers are the rectangular fryer with a diesel heat exchanger and the circular fryer with a two-pass wood heat exchanger. Here's some information about these fryers: 1.Rectangular Fryer with Diesel Heat Exchanger: Design: This type of fryer typically has a rectangular shape with a deep frying chamber and a heating system powered by a diesel heat exchanger. It may feature a conveyor system or baskets to hold the product during frying.

7. Operation: The diesel heat exchanger generates heat, which is transferred to the frying chamber, heating the oil. The oil is maintained at a controlled temperature for frying the food product. The rectangular shape allows for efficient use of space and provides a larger frying area. 2.Circular Fryer with Two-Pass Wood Heat Exchanger: Design: This type of fryer is circular in shape and utilizes a two-pass wood heat exchanger for heating the oil. It typically consists of a frying vessel, a heat exchanger system, and a product loading and unloading mechanism. Operation: The wood heat exchanger burns wood to generate heat, which is passed through the heat exchanger system to transfer the heat to the frying vessel. The oil inside the frying vessel is heated to the desired temperature for frying. The circular design allows for efficient heat distribution and uniform frying of the product. Both types of fryers are designed to provide efficient and controlled frying conditions for the food product. They allow for batch frying, wherein a specific quantity of product is fried at a time, ensuring consistent frying results. The heat exchangers in these fryers help maintain the desired frying temperature while minimizing energy consumption. 8.Heating system:- Heating systems are an integral part of fryers used in food processing. here's some information about different heating systems commonly found in fryers, including the direct heating circular fryer, gas heat exchanger, and diesel heat exchanger: 1.direct heating circular fryer: Design: the direct heating circular fryer is a type of fryer where the heat is directly applied to the frying oil within a circular frying vessel. it typically consists of a burner located beneath the frying vessel and a system to distribute the heat evenly. Operation: the burner generates heat, and the flames directly come into contact with the bottom surface of the frying vessel, heating the oil. This direct contact ensures efficient heat transfer and rapid heating of the oil. The circular design allows for uniform heat distribution throughout the frying vessel. 2.Gas heat exchanger: Design: a gas heat exchanger is a heating system that utilizes gas as the fuel source. it is often used in fryers to heat the frying oil indirectly. the heat exchanger consists of a burner, combustion chamber, and a series of tubes or coils through which the hot gases pass. Operation: the burner combusts the gas, producing hot gases that flow through the tubes or coils of the heat exchanger. As the hot gases pass through the heat exchanger, the heat is transferred to the oil surrounding the tubes or coils, heating it indirectly. this method provides a controlled and efficient heating process. 3.diesel heat exchanger: Design: a diesel heat exchanger is another type of indirect heating system commonly used in fryers. it operates similarly to a gas heat exchanger but utilizes diesel fuel instead. Operation: the diesel fuel is burned in the burner, producing hot gases that flow through the heat exchanger. the heat from the gases is transferred to the oil,

8. indirectly heating it for frying. Diesel heat exchangers are known for their reliability and consistent heat output. 4.Direct heating rectangle fryer:- 1. Design: Shape: The fryer has a rectangular shape, which provides a larger frying area compared to other shapes. Construction: It typically consists of a rectangular frying vessel, heating elements, and temperature control mechanisms. Material: The frying vessel is usually made of stainless steel or another heat-resistant material to withstand high temperatures. 2. Operation: Heat Source: The fryer uses heating elements, such as electric heating elements, located beneath the frying vessel. Heat Transfer: The heating elements generate heat, which is directly transmitted to the oil in the frying vessel. Temperature Control: The fryer is equipped with temperature control mechanisms, such as thermostats or digital controllers, to maintain the desired frying temperature. Frying Process: The food product is placed in the rectangular frying vessel filled with preheated oil. The heat from the heating elements heats the oil, and the food is fried until it reaches the desired level of crispiness. Both gas and diesel heat exchangers offer advantages such as precise temperature control, energy efficiency, and ease of operation. the choice between the two depends on factors such as availability of fuel, cost, and specific production requirements. Providing installation services for snacks making machines can be a valuable offering for your customers. Here are some key points to consider when providing installation services for snacks making machines: Technical Expertise: Ensure that you have a team of skilled technicians who are knowledgeable about the snacks making machines you offer. They should have expertise in the installation process, including understanding the machine's components, electrical connections, and assembly requirements. Site Assessment: Before installation, conduct a thorough site assessment to evaluate the space where the machine will be installed. Consider factors such as the availability of utilities (electricity, water, etc.), ventilation requirements, and any necessary structural modifications. Pre-installation Preparation: Provide guidelines or checklists to your customers to help them prepare the site before the installation team arrives. This may include clearing the area, ensuring proper electrical connections, and preparing any necessary utilities or infrastructure. Installation Process: Follow the manufacturer's instructions for the specific machine model being installed. Properly assemble and position the machine, ensuring it is level and stable. Connect the necessary electrical and plumbing components as per the machine's requirements.

9. Testing and Calibration: Once the machine is installed, conduct thorough testing and calibration to ensure it is functioning correctly. Test each component, such as the motors, heating elements, controls, and safety features. Make any necessary adjustments to ensure optimal performance.