260 likes | 277 Views
Formate brines – Some published milestones 2005 -2010. Saudi Aramco start using K formate to drill and complete (with ESS) in HPHT gas wells. OMV Pakistan start using K formate to drill and complete (with ESS) in HPHT gas wells.
E N D
Formate brines – Some published milestones 2005 -2010 Saudi Aramco start using K formate to drill and complete (with ESS) in HPHT gas wells OMV Pakistan start using K formate to drill and complete (with ESS) in HPHT gas wells Petrobras use K formate brine for open hole gravel packs in Manati field First of 12 completions in the Kashagan field with K/Cs formate First MPD operation in Kvitebjørn with K/Cs formate “designer fluid” Gravel pack with K formate brine in Statfjord B Total’s West Franklin F9 well (204oC) perforated in K/Cs formate brine 2005 2006 2007 2008 2009 2010 K/Cs formate brines used as well perforating fluids in 11 HPHT gas fields in UK North Sea : Dunbar, Shearwater, Elgin, Devenick , Braemar , Rhum, Judy , Glenelg , Kessog , Jura and West Franklin 1999-2011 Potassium formate from Addcon
Saudi Aramco have been drilling HPHT gas wells with potassium formate brine since 2003 Potassium formate from Addcon
Saudi Aramco use of formate brines, 2003-2009 • 7 deep gas fields • 44 HPHT wells drilled • 70,000 ft of reservoir drilled at high angle • 90,000 bbl of brine recovered and re-used • Good synergy with ESS, also OHMS fracturing Potassium formate from Addcon
Summary from Aramco’s OTC paper 19801 Potassium formate from Addcon
Pakistan - OMV use potassium formate brine for HPHT deep gas well drilling and completions Potassium formate from Addcon
Extracts from OMV’s SPE papers and SPE presentations – note1,700 psi overbalance, and 350oF Potassium formate from Addcon
North Sea - K/Cs formate brines used as combined HPHT drill-in and completion fluids 33 development* wells drilled and completed in 7 HPHT offshore gas fields • Huldra (6 ) • Tune (4) • Devenick (2) • Kvitebjoern (8 O/B and 5 MPD) • Valemon (1) • Kristin (2) – Drilled only • Vega (5) * Except Valemon (appraisal well) Mostly open hole stand-alone sand screen completions Potassium formate from Addcon
Tune field – HP/HT gas condensate reservoir drilled and completed with K formate brine, 2002 4 wells : 350-900 m horizontal reservoir sections. Open hole screen completions. Suspended for 6-12 months in formate brine after completion Potassium formate from Addcon
Tune wells - Initial Clean-up – Operator’s view (direct copy of slide) June 2003 • Wells left for 6-12 months before clean-up • Clean-up : 10 - 24 hours per well • Well performance • Qgas 1.2 – 3.6 MSm3/d • PI 35 – 200 kSm3/d/bar • Well length sensitive • No indication of formation damage • Match to ideal well flow simulations (Prosper) - no skin • Indications of successful clean-up • Shut-in pressures • Water samples during clean-up • Formate and CaCO3 particles • Registered high-density liquid in separator • Tracer results • A-12 T2H non detectable • A-13 H tracer indicating flow from lower reservoir first detected 5 sd after initial clean-up <-> doubled well productivity compared to initial flow data • No processing problems Oseberg Field Center Potassium formate from Addcon
Tune – Production of recoverable gas and condensate reserves since 2003 (NPD data) • Good early production from the 4 wells • - No skin (no damage) • - 12.4 million m3 gas /day • - 23,000 bbl/day condensate • Good sustained production • - 90% of recoverable hydrocarbon • reserves produced by end of Year 7 • NPD current estimate of RR: • - 18.3 billion m3 gas • - 3.3 million bbl condensate • Rapid and efficient drainage of the reservoir Potassium formate from Addcon
Huldra field – HPHT gas condensate reservoir drilled and completed with K/Cs formate brine, 2001 • 6 production wells • 1-2 Darcy sandstone • BHST: 147oC • TVD : 3,900 m • Hole angle : 45-55o • Fluid density: SG1.89-1.96 • 230-343 m x 81/2” reservoir sections • Open hole completions, 65/8” wire wrapped • screens • Lower completion in formate drilling fluid and • upper completions in clear brine Potassium formate from Addcon
Huldra – Production of recoverable gas and condensate reserves since Nov 2001 (NPD data) • Plateau production from first 3 wells • - 10 million m3 gas /day • - 30,000 bbl/day condensate • Good sustained production • - 78% of recoverable gas and 89% of • condensate produced by end of Year 7 • - Despite rapid pressure decline..... • NPD current estimate of RR: • - 17.5 billion m3 gas • - 5.1 million bbl condensate • Rapid and efficient drainage of the reservoir Potassium formate from Addcon
Kvitebjørnfield – HPHT gas condensate reservoir drilled and completed with K/Cs formate brine, 2004-2013 • 13 wells to date – 8 O/B, 5 in MPD mode • 100 mD sandstone • BHST: 155oC • TVD : 4,000 m • Hole angle : 20-40o • Fluid density: SG 2.02 for O/B • 279-583 m x 81/2” reservoir sections • 6 wells completed in open hole : 300-micron single wire-wrapped • screens. • Remainder of wells cased and perforated Potassium formate from Addcon
A few of the highlights from Kvitebjoern Fast completions and high well productivity Operator comments after well testing (Q3 2004 ) “The target well PI was 51,000 Sm3/day/bar This target would have had a skin of 7” “A skin of 0 would have given a PI of 100,000” “THE WELL A-04 GAVE A PI OF 90,000 Sm3/day/bar (ANOTHER FANTASTIC PI)” The Well PI was almost double the target * Fastest HPHT well completion in the North Sea Potassium formate from Addcon
Kvitebjørn– Production of recoverable gas and condensate reserves since Oct 2004 (NPD data) • Good production reported from first 7 wells in 2006 - 20 million m3 gas /day • - 48,000 bbl/day condensate • Good sustained production (end Y8) • - 37 billion m3 gas • - 17 million m3 of condensate • - Produced 70% of original est. RR by • end of 8th year • NPD : Est. RR have been upgraded • - 89 billion m3 gas (from 55) • - 27 million m3 condensate (from 22) • Note : Shut down 15 months, Y3-5 • - To slow reservoir pressure depletion • - Repairs to export pipeline Potassium formate from Addcon
Economic benefits of using formate brines • SPE 130376 (2010): “A Review of the Impact of the Use of Formate Brines on the Economics of Deep Gas Field Development Projects” • SPE 145562 (2011): “Life Without Barite: Ten Years of Drilling Deep HPHT Gas Wells With Cesium Formate Brine” Potassium formate from Addcon
Economic benefits from using formate brines - Good well performance and recovery of reserves • “High production rates with low skin” * • “ We selected formate brine to minimise well control problems and maximise well productivity”* * Quotes by Statoil relating to Kvitebjoern wells (SPE 105733) Potassium formate from Addcon
Economic benefits from using formate brines - More efficient and safer drilling • Better/safer drilling environment saves rig-time costs • Stable hole: see LWD vs. WL calipers in shale • Elimination of well control* and stuck pipe • incidents • Good hydraulics, low ECD • Good ROP in hard abrasive rocks • * See next slide for details “ a remarkable record of zero well control incidents in all 15 HPHT drilling operations and 20 HPHT completion operations” Potassium formate from Addcon
Economic benefits from using formate brines - Improved well control and safety • Elimination of barite and its sagging problems • Elimination of oil-based fluids and their gas solubility problem • Low solids brine Low ECD (SG 0.04-0.06) and swab pressures • Inhibition of hydrates • Ready/rapid surface detection of well influx • Elimination of hazardous zinc bromide brine Potassium formate from Addcon
Economic benefits from using formate brines - More efficicient/faster completions • - Drill-in and completing with • formate brine allows open hole • completion with screens • - Clean well bores mean no tool/seal • failures or blocked screens • - Completion time 50% lower than • wells drilled with OBM • “ fastest HPHT completion operation ever performed in North Sea (12.7 days)” Potassium formate from Addcon
Economic benefits from using formate brines - Operational efficiencies Flow check fingerprint for a Huldra well • No differential sticking • Pipe and casing running speeds are fast • Mud conditioning and flow-check times are short • Displacements simplified, sometimes eliminated Potassium formate from Addcon
Economic benefits from using formate brines - Good reservoir definition if Cs present in fluid • High density filtrate and no barite • Filtrate Pe up to 259 barns/electron • Unique Cs feature - makes filtrate invasion • highly visible against formation Pe of 2-3 b/e • LWD can “see” the filtrate moving (e.g. see • the resistivity log on far right – drill vs ream • Good for defining permeable sands (see • SAND-Flag on log right ) • Consistent and reliable net reservoir definition • from LWD and wireline Potassium formate from Addcon
Economic benefits from using formate brines - Good reservoir imaging • Highly conductive fluid • Clear resistivity images • Information provided: • - structural dip • - depositional environment • - geological correlations Potassium formate from Addcon
Formate brines – Summary of economic benefits provided to users Formate brines tend to improve oil and gas field development economics by : • Reducing well delivery time and costs • Improving well/operational safety and reducing risk • Maximising well performance • Providing more precise reservoir definition Potassium formate from Addcon
Formate brines as packer fluids in GOM Potassium formate from Addcon
BP High Island – Na/K formate brine as packer fluid for 6 years • 177ºC, 14,000 psi • S13Cr tubing failed from CaCl2 packer fluid • Well worked over and re-completed with Cs formate • 1.4 g/cm3 Na/K formate used as packer fluid • Tubing retrieved 6 years later • Tubing was in excellent condition. Potassium formate from Addcon