What Is The Future Of Wire Assembly Manufacturing - Miracle Electronics

1. Manufacturing wire assemblies is a labour intensive operation. The three major industries that have chosen to accept wire assembly manufacturing are automotive, aerospace, and military industries. All these industries have relied on wire assemblies for decades. But, with products becoming highly complex, and technology evolving, the future electrical distribution systems in vehicles and aircrafts are sure to be modified. However, the traditional copper wire bundles are likely to continue to be used for years to come because of the material’s outstanding electrical performance and ease ofuse. However, betterments are being made in this segment by wire assembly manufacturers in Indialike Miracle Electronicsto provide greater production efficiency. New technologies are being brought up to impact the current automation scenario and boost the product’s development. These include three main technologies – carbon nanotubes, fiber optics, and printed electrical systems. Let us look at each one of them indetail. CarbonNanotubes Carbon nanotubes are being used for aerial vehicles and satellites, which have a strength to weight ratio that is unmatched by any other material. Wire assemblies that are built with carbonnanotubeshaveveryhightensilestrength,extremelightweight,highlyefficient

2. electrical conductivity, and electromagnetic interference shielding capabilities. In this way, this material is sure to create game-changing and cost-effective solutions in the future. Carbon nanotube wire assemblies are highly beneficial due to their reliability, weight saving, temperature stability, and copper competitiveproperties. • FiberOptics • Another material that has potential to replace the traditional electrical wiring in some applications includes fiber optics. These materials weigh less, take up lesser space, have better immunity from strong radio signals and lighting, carry more electronic signals, and are free from short circuit arcing. When used in aircrafts, these materials can result in lighter and more fuel- efficient airplanes with more reliable control and monitoring systems. In fact, fiber strands that are the size of only a hair strand can deliver hundreds of high-speed signals, which prove to be a great replacement for heavy and bulky copper cables. This means that digital signals can travel more quickly between locations in aircrafts equipped with fiber opticcontrols. • Printed ElectricalSystems • Another fast growing field is that of printed electrical systems that use wire assemblies. And, this sector requires wire assemblies that are thin, flexible, robust, and can be easily integrated. Such printable wiring is believed to be used in numerous applications in the auto industry. These applications could include fully integrated interiors with embedded displays and switches within cars, thin organic LED backlights glued to the car body without screws, wireless sensors and actuators, and much more. Apart from these automotive bodies, this technology can also be used in aircraftfuselages. • Whatever the material, wires have proven to be the best option for a majority of applications, which makes wire assemblies the most traditionally used systems to be used for a long time to come. But, how far can a wire go? We have seen how wire assembly manufacturers in India are making the thinnest possible wire gauges, but it becomes highly difficult to route these tiny wires in an efficient package. Apart from the size, weight is also becoming another matter of consideration for manufacturers. Engineers are struggling to reduce both the size and weight of wire assemblies to develop more efficient products. However, in spite of this struggle, manufacturers know what other considerations need to be taken into account; some of them being asunder. • AUTOMATION– Automation eliminates errors and reduces costs, which is why specialized tools are being used to control machines and automate wire assemblyprocesses.

3. OPTIMIZATION– Process optimization is important for bringing about improved results. For example, monitoring and data collection tools can better manage machine efficiency, when used with advanced analytics and visual workinstruction. • EMPLOYEE PRODUCTIVITY– Wire assembly manufacturing is not only about machinery.It • requires employees to be productive too to help them focus on value-added work and softwarecapabilities. • For more information visit: MiracleElectronics