1 / 11

Accelerating Excellence in Chemical Industry

As global population and middle class rise, the chemical industry faces challenges in meeting increased demand, resources, and regulations. This article explores the opportunities and challenges in the changing global landscape, including the Industrial Internet of Things (IoT) and smart manufacturing. It highlights successful IoT pilot projects in the agri-business and oil & gas sectors, as well as a connected enterprise project in the chemical industry.

kuzma
Download Presentation

Accelerating Excellence in Chemical Industry

An Image/Link below is provided (as is) to download presentation Download Policy: Content on the Website is provided to you AS IS for your information and personal use and may not be sold / licensed / shared on other websites without getting consent from its author. Content is provided to you AS IS for your information and personal use only. Download presentation by click this link. While downloading, if for some reason you are not able to download a presentation, the publisher may have deleted the file from their server. During download, if you can't get a presentation, the file might be deleted by the publisher.

E N D

Presentation Transcript

  1. Accelerating Excellence in Chemical Industry

  2. By 2025… GLOBAL POPULATION SURPASSES 8 BILLION 65 1 RISE IN MIDDLE CLASS - GREATER CONSUMER SPENDING City Populations are growing every year by M B New middle class consumers GLOBAL DEMAND INCREASED RESOURCES AND REGULATIONS – CREATING CHALLENGES 35% 50% 40% ENERGY WATER FOOD SOURCE: NATIONAL INTELLIGENCE COUNCIL 2

  3. Global Macro Trends & Pressures Global Competitiveness Talent Shortages and Skill Gaps Changing Risk Patterns & Vulnerabilities “Industrial Internet of Things” OPPORUTNITIES & CHALLENGES IN CHANGIING GLOBAL LANDSCAPE GLOBAL challenge hiring and retaining highly publicized and expensive incidents worldwide IoT value at stake & growth of internet enabled assets $4.6T Economic impact of Industrial IoT by 2025 Suffered a security breach in the last year 70% 220,000 New engineers every year until 2022 to connect the unconnected McKinsey & Co PonemonInstitute survey The World Bank Studies

  4. Chemicals Industry Launching Innovative Products

  5. SMARTMANUFACTURING • Highly Responsive to Market Demand • Improve Plant Availability and Reliability • Compliance to Regulations • Enable Secure Access • Reduce Operational Costs SUSTAINABLE OPTIMIZED DEMAND-DRIVEN

  6. THE CONNECTED ENTERPRISE Headquarters Production Customers Smart Grid Distribution Center Supply Chain Field-Based Assets

  7. IoT Pilot ProjectOur Customer: One of the World Top 3 Largest Agri-Business, Operating From Seed to Shelf, Supplying Food and Industrial Raw Materials to Over 70 Countries Worldwide. IoT Pilot Project Challenges Delivered Solution • Multiple domain network from existing controller (Multiple brand) and instrument which are required to be integrated with cloud. • Format conversion to be recognized by Cloud • Data buffering / time span to manage the traffic of the network • HMI and Controller data collection • IoT Gateway and Cloud Gateway include JSON formatting and MQTT protocol to be recognized by Azure • Cloud Resources deployment in Azure (IoT Hub, stream analytic, etc…) • Cloud Automation and database management • Network/domain management • Enterprise Dashboard with Power BI • Combining Operation Technology (OT) and Information Technology (IT) domain expertise to optimize operations and maintenance. • Acceptance Certificate – IoT Platform Pilot Project by Rockwell Automation • Next Project: SEA and Europe – 2018 RESULTS

  8. Simplified Block Diagram IoT Gateway (Gateway for secure transfer of data to cloud by Rockwell Automation) Cloud Resources and Architecture (data storage & management, processing by Rockwell, running on Microsoft Azure) JSON Format Dashboard and Analysis Tool (Developed by Rockwell on Power BI) MQTT protocol IoT Hub – Stream Analytic – Database – etc… Data Concentrator and Structures in Rockwell Controller IoT Gateway, Cloud Resources and Life Dashboard developed by Rockwell Automation. Power BI will have a streaming function.

  9. Terminal Management SystemOur Customer: State-owned Oil & Gas Corporation in SEA Connected Terminal Management System CHALLENGES Delivered Solution • SCADA Automation • TMS to automate the transactional operation and integration with SCADA • Business mgmt. : Order Management, Truck Management, Vessel Management, Auto bay filtering, etc… • Network Management include router and firewall • ERP Web Services, Integration TMS with Customer MySAP • RFID package (Panel + RFID + Touch Screen + SW functionality) • Metering Skid, LV MCC • Site Installation supervision and commissioning • Level 1 to Level 4 Integration challenge • Complex Communication interface • The existing terminal operation has not integrated with SAP and in manual operation. • Full integration from the instrumentation up to the SAP level (MySAP) • Rockwell Automation Turnkey Project allowed for core dynamic project team to execute from design, execution to commissioning within a challenging existing mechanical condition, time frame and safety compliance. • Next Project Awarded RESULTS

  10. Smart Manufacturing ProjectOur Customer: A global leader in the manufacture, development, distribution, and sale of paints, coatings and related products. Connected Enterprise in Chemical Industries – Resin Reactor Project CHALLENGES Delivered Solution • PlantPAX and Batch Management • Wireless Hart Communication • Tablet with Barcode Scanner • FT Historian, FT Asset Centre, SQL Server, OWS and EWS • PLC Panel • Virtualization and Security (Firewall and Router) • Discussions on SAP Integration and Cloud Architecture • No clear requirement, no design document, no standard • Customer has limited knowledge on the process and architecture, so Rockwell participant on the design definition & assessment is critical • Very tight delivery timeline/schedule • Very tight Commissioning timeline/schedule • Allowed for core dynamic project team to survey, define the design and requirement (FEED), sizing and selection, procurement, execution, installation and commissioning RESULTS

  11. Thank you!

More Related