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Objective. Know the difference between cement and concrete.Be able to accurately calculate the amount of concrete needed.Correctly name and identify concrete tools.. Cement vs Concrete. Portland Cement is powder mix. One bag weights 94 lbs which is one cubic foot.Concrete includes fine aggregate
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1. Concrete Applications Jeff Crowder
January 14, 2005
2. Objective Know the difference between cement and concrete.
Be able to accurately calculate the amount of concrete needed.
Correctly name and identify concrete tools.
3. Cement vs Concrete Portland Cement is powder mix.
One bag weights 94 lbs which is one cubic foot.
Concrete includes fine aggregate, course aggregate, and cement.
Must add water.
Water and Portland cement are mixed it creates a chemical action which causes the concrete to set up and become hard.
4. Advantages of Concrete Strong
Fireproof
Insect and weather resistant
Water proof
Versatile
5. Preparing for Concrete Dirt work
Level the area first!
Square the pad if needed.
Monolithic Pour
Pour the footer and slab together.
Calculate
D*L*W
Convert inch into feet
27 cubic ft = 1 cubic yd
Add a little
6. Building a form Build to the exact height of the finished structure
Brace with 2 x 4 studs on 18 to 24 inch centers
Material
Can use lumber, plywood, metal, cardboard.
Apply diesel or oil to form.
Add rebar or wire to the pad & elevate.
3/8 inch rebar for a 4 inch pad.
˝ inch rebar for a 6 inch pad.
7. Concrete Arrives Have a slump test done
Direct the chute and pour
Distribute evenly
Use Come-A-Long
Screed the Concrete
Use a 2x4, is a rough finish
Tap form to prevent honeycombing
8. Finishing Concrete Use Jitter Bug on only low slumps
High slumps course aggregates sink
naturally
Floating
Bull Float- Aluminum Magnesium
Draws water to the top and levels.
Fresno- Steel
Seals the surface
Troweling
Produces a hard, smooth, surface
Done immediately after floating
9. Edgers
Produce a radius along the slab edge slab
Perform edging after the bleedwater disappears
Hand floats
Remove imperfections and produces a flatter surface
Compacts the slab and the mortar at the surface
Do after the edging
Power Trowel
Last step
finishing blades provide a final, professional finish
10. The Cure Is the time it takes for concrete to set up.
Cold weather add a blanket to surface
Hot weather add a plastic to surface
Wait about 24 hours to break apart forms
Use carpenter nails.
11. Guided Practice A monolithic pour with
Slab is 6” X 20’ X 40’
1’ X 1’ Footer
Figure Slab
.5’*20’*40’=400’
Figure Footer
40’+40’+18’+18’=116’
.5’*1’*116’=58’
Add and Convert to yards
400’+58’=458’
458’/27’=16.96yds
Round to 17.25yds
12. Independent Practice