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Explore Hertzian contact stress theory in optics and mechanics, analyzing stress, deformation, and contact areas in solids under load. Discover how this theory influences precision motion and alignment in optomechanics.
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Hertz Contact Stress Theory UA Optomechanics OPTI 521 Jacob Etter December 13, 2011
Introduction • Background • Theory and Mathematics • Contact Mechanics • Summary and Conclusions
Mechanics of Materials • Typical Stress Theory Shows That for An Element Subject to Axial Load • What Happens When Spherical or Cylindrical Surfaces Contact? • Point or Line Contact Results • A 0 so σ ∞ Images taken from Wikipedia: http://en.wikipedia.org/wiki/Contact_mechanics Image taken from Contact Mechanics, K.L. Johnson
Solids in Contact • In Reality, Under Load the Objects Deform Giving a Contact Area • a << R • A Theory was Required to Predict the Shape of the Contact Area as well as: • Area Growth Under Increasing Load • Stress and Deformation in Both Bodies • Hertz Developed First Analysis of Stress in Two Elastic Solids in Contact
Hertzian Contact Stress Theory • 1880 Hertz Developed a Theory of the Elastic Deformation of Two Surfaces in Contact • Formulated After Studying Newton’s Interference Fringes Between Two Glass Lenses • Simplifying Assumptions • Surface are Continuous and Non-Conforming • Strains are Small • Surfaces are Frictionless • Solids are Operating in the Elastic Regime
Geometry and Material Properties • Considering the Two Cases Shown Previously • From the Geometry of the Solids we Calculate an Effective Radius, • Similarly, From the Material Properties, An Effective Modulus of Elasticity Can Be Established,
Contact Mechanics • The Contact Area of Two Solids Under a Given Load Can Be Shown To Be, • The Maximum Pressure Occurs at the Center and is Shown To Be, • The Compression of the Two Solids Can Also Be Determined As,
Contact Stress • The Principle Stresses in the Material Occur in the Orthogonal Planes • σx = σ1, σy = σ2, σz = σ3 • At Maximum Pressure the Stress in the Normal Direction is Given By, • Stress in the Orthogonal Directions is Shown to be, • Maximum Shear Stress is,
Relation to Optics • In Optics Several Situations Arise Where Contact Stress Must Be Considered • Lens Seats • Kinematic Constraints
Sharp Corner Lens Seat • Consider a Spherical Lens in a Sharp Corner Seat • Seating Lens Creates Ring Contact • As a Pre-Load is Applied Stress is Induced in the Glass and the Seat • Glass and Seat Must be Analyzed Under This Load and Any Other Induced Loads
Kinematic Constraint • Kinematic Constraint Used for Precision Motion and Alignment • Controls Chosen Degrees of Freedom • Contact Stress Can Degrade Precision
Summary • Two Non-Conforming Solids in Contact Can Result is High Stresses • Small Contact Area • Hertz Developed a Theory for Contact Stress • Allows for Prediction of Contact Area, Pressure, Compression and Stress • Contact Stress Becomes a Significant Consideration for Optics • Lens Mounting • Precision Motion and Alignment