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Introduction to Kimray

Introduction to Kimray. Through. Globe. Angle. Three Way. Linear Motion. Valve. Multiple Oriffice. Gate. Knife. Diaphragm. Kimray Control Valves. Diaphragm. Pneumatic. Piston. Positioner. Vane. Bellows. Air Motor Train. Actuator. Electro-Mechanical. Electric.

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Introduction to Kimray

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  1. Introduction to Kimray

  2. Through Globe Angle Three Way Linear Motion Valve Multiple Oriffice Gate Knife Diaphragm Kimray Control Valves

  3. Diaphragm Pneumatic Piston Positioner Vane Bellows Air Motor Train Actuator Electro-Mechanical Electric Electro-Pneumatic Electro-Hydraulic Hydraulic Positioner - Actuator

  4. Leakage Class

  5. Leakage Class

  6. High Pressure Motor Valve

  7. FEATURES: • Motor over-travel protection switches • Positionerfull travel indication switches • Explosion proof design • Produces a linear output proportional to the pressure on the Pilot Spring • Interchangeable Pilot Springs for 0-15, 0-30, or 0-100 psig Output Pressure range • At loss of electrical signal Output Pressure and the resulting valve position remain the same SPECIFICATIONS: • Input Signal: 12 VDC pulse nominal, min. 11 VDC, max. 16 VDC • Current 15EPC: 200 mA sustained max. 375 mApeak 30EPC: 235 mA sustained max. 360 mApeak 100EPC: 385 mA sustained max. 520 mA peak Electro Pneumatic Controller

  8. HPMV with Siemens PS2

  9. • 4 to 20 mA control communication without/with communication through HART signal • With PROFIBUS PA communication interface • With FOUNDATION Fieldbus (FF) communications interface. HPMV with Siemens PS2

  10. METALS PROPERTIES COMPARISON CHART

  11. METALS PROPERTIES COMPARISON CHART

  12. METALS PROPERTIES COMPARISON CHART

  13. METALS PROPERTIES COMPARISON CHART

  14. High Pressure Motor Valve

  15. HPMV Piston Balanced

  16. HPMV Ball and Cone

  17. 15/16” port in 1” valve • 1-1/2” port in 2” valve • Maximum pressure drop: 300 psi • On / Off service only Soft Seat

  18. High Pressure Motor Valve

  19. High Pressure Motor Valves

  20. Motor: One that imparts motion • High Pressure: 1” & 2” Screwed Connection. Rated to 4000 psi standard. Can be rated up to 6000 psi. High Pressure Motor Valve

  21. FIELD REVERSIBLE TOPWORKS • POSITION INDICATOR • BALL & CONE SEAT • OPEN YOKE • STUFFING BOX • No adjustment • No Lubrication • Teflon – low friction High Pressure Motor Valve

  22. Sizes available: 2”, 3,” 4”, 6”, & 8” • Full line size port • Balanced plug • Soft seat with metal to metal backup • Field reversible topworks • Equal Percentage Trim • Bubble tight shut-off HPMV Piston Balanced

  23. Field Reversible Topworks

  24. Maximum Working Pressure: • Connection W. P. • 2” Screwed 4000 psi. • 2” Flanged ANSI 1500 (3705 psi*) • 3” Flanged ANSI 600 (1480 psi*) • 4” Flanged ANSI 600 (1480 psi*) • 6” Flanged ANSI 600 (1480 psi*) • 8” Flanged ANSI 600 (1480 psi*) * For working pressure vs. working temperature of these flanges see ANSI B16.2. HPMV Piston Balanced

  25. Elastomers Piston Balanced

  26. Valve Dia. Area 2” 2.250 3.976 3” 3.375 8.946 4” 4.625 16.800 6” 7.000 38.485 Valve Dia. Area 2” .4375 .150 3” .7495 .441 4” .7495 .441 6” .9995 .785 Valve Dia. Area 2” 2.125 3.547 3” 3.137 7.729 4” 4.525 16.082 6” 7.259 41.385 Piston Balanced HPMV Seat Area

  27. Valve Dia. Area 6” 7.000 38.485 Valve Dia. Area 6” .9995 .785 Valve Dia. Area 6” 7.000 38.485 6” Piston Balanced HPMV

  28. Standard seat material provides bubble tight shut off class IV SEAL RING CLOSED OPEN Class IV Seal

  29. RATIO PLUGS • Available in 2’ thru 8” piston balanced valves. • Changes a valve orifice to next lower size. • Fast and easy to change. • Cheaper than buying a new valve. Reduced Flow Plugs

  30. Adjusting Screw Coupling Block Actuator Base Stuffing Box Upper Housing Piston Cage Assembly Reduced Flow Ratio Plug Ratio Plug Assembly

  31. Assembly Video

  32. Features • Non lube stuffing box • No adjustment needed for wear, spring provides constant pressure on packing rings. • Cage and seat attach to stuffing box to make one piece trim assembly. Packing Sleeve Packing Rings 8 Reqd. Follower Spring Upper Cage Stuffing Box Ball and Cone

  33. Features • Non lube stuffing box • No adjustment required for wear, spring provides constant pressure on packing rings to squeeze Teflon packing sleeve. Packing Sleeve Packing Rings 8 Reqd. Follower Spring Upper Cage Stuffing Box Piston Balanced

  34. Snap Ring Retainer Wiper Stuffing Box O-Ring Packing Sleeve Packing Rings Follower Spring Stuffing Box Detail

  35. HIGH TEMPERATURE STANDARD Max. Temp. Nitrile (Buna).. 200OF Viton…………. 350OF Teflon Packing Sleeve Packing Ring ( Nitrile or Viton ) Max. Temp. 500OF Glass Filled Teflon Virgin Teflon Carbon Filled Teflon Glass Filled Teflon Max. Temp. 650OF Grafoil Carbon Filled Teflon Grafoil High Temp

  36. VEE Packing Max. Temp. 500OF Glass Filled Teflon Virgin Teflon Carbon Filled Teflon Glass Filled Teflon Max. Temp. 650OF Grafoil Carbon Filled Teflon Grafoil High Temp

  37. Snap Ring Retainer Wiper Felt Stuffing Box SS6 Vee Packing Follower SS6 Spring HAC Cage SS6 • 316SS6 Stainless Options • Stuffing box • Follower • Cage • Seat • HAC Spring • Recommended for corrosive service and high temperatures. Options 316 SS6

  38. Snap Ring 4926 Retainer 4931 Wiper Felt 5067 Stuffing Box 5166SS6 Vee Packing 5154GF Follower 4919SS6 Spring 509HAC Opti Seal 5168 Carbon fiber filled Teflon – spring loaded Lip machined off of Stuffing Box No flats on Seat Gasket 5167 Seat 7/16” EP 5165 No O-Ring groove on Seat Temp and Chemical Options

  39. Snap Ring Retainer Wiper Stuffing Box Packing Sleeve Packing Rings ( 6 Req’d. ) Follower Spring 509 ( Standard ) Cage Pressure Drops 1” Motor Valve I.V. Throttle Relief ½” 1800psi 3600psi 3/8” 2700psi 5400psi 2” Motor Valve I.V. Throttle Relief 1” 900psi 1800psi ¾” 2000psi 4000psi Standard Trim

  40. Application – 2” HPMV Used where excessive pressure drop in liquid service may cause the stem to spin or vibrate. The larger diameter stem reduces vibration and with the greater surface area in contact with the packing sleeve the chances of the stem spinning are greatly reduced. Materials Standard with D2 tool steel seat and 17-4 PH stem. Optional seat material is 17-4PH Stuffing box Available in 316 SS6 Packing material available in Teflon Vee Packing. Sizes 7/16” Equal Percent 1/2” Equal Percent 7/8” Equal Percent Snap Ring 4926 Retainer 4931 Wiper 5067 Stuffing Box 4930 Packing Sleeve 4921 Packing Rings 4920 ( 6 Req’d. ) Follower 4919 Spring 509 ( Standard ) Cage 4922 Oversized Stem

  41. Size Valve Properly. • Valve should operate between • 20% and 80% of its capacity • Use quick opening trim in erosive service. • Use Carbide or Zirconia trim in highly erosive service. • Use Equal Percentage trim for controlling pressure or flow rate. Improving Service of HPMV’s

  42. QUICK OPENING NOMINAL = % SNAPNOMINAL=%AGE Trim Characteristics

  43. Carbide Zirconia D-2 Steel Stainless Carbide Zirconia Ceramic Trim

  44. 316 SS 17-4 PH STD Carbide D-2 Tool Steel Materials

  45. High temperature resistant • Can be used for sour gas applications • (NACE Certified) • Impact resistant • Used for high pressure drops • Longer lasting if sized well. ZIRCONIA

  46. 65 sq. in. diaphragm • P. O. service • Extends 1” HPMV with ½” inner valve to 4000# W.P. • Extends SMS valve to 4000# W.P. • Available for 1”, 2” and non-freeze HPMV • Wide spring adjustment range 65 Topworks

  47. Used as a limit for valve stem travel • Used to manually open the valve on unit start-up • Each revolution of the handle • moves the stem 1/16” • ¾” max. stem travel Manual Valve Positioner

  48. Maintains stem position throughchanges in force on stem • Provides repeatable stem placement Pneumatic Valve Positioner

  49. Position Indicator Assembly Modbus RTU Output Adjustment Nut • Features: • Protocol: MODBUS RTU RS 485, 4-20 mA • Supply: 24 VCD, • Class 1, Division 1, Group C & D, T6 a Ta= 60° C Valve Position Indicator

  50. Electro-Pneumatic I/P & E/P Transducers

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