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Spring 2004. Release Detection for Piping. Types of Piping. Safe Suction “Unsafe” Suction Pressurized. Leak Detection Requirements. Safe Suction- meets leak detection requirements if passes inspection
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Spring 2004 Release Detection for Piping
Types of Piping • Safe Suction • “Unsafe” Suction • Pressurized
Leak Detection Requirements • Safe Suction- meets leak detection requirements if passes inspection • “Unsafe” Suction- needs insitu monthly leak detection or line tightness test every 3 years • Pressurized Piping- needs 1) Insitu monthly leak detection or annual line tightness test, and 2) Catastrophic (3 gph) leak detection
Orientation • What type of piping do you have? • What method of piping leak detection are you using? • Can you prove it is working properly? • Do you check your results periodically? • Do you have necessary records?
Line Tightness Testing • Annual test for Pressurized piping • Test every 3 years for “Unsafe Suction” • Vendor and state approved tester • Method listed on NWGLDE • Include test results with inspection report • Most common in older single wall pipe systems • Don’t bother if any insitu method in place
Monthly Leak Detection Options • Interstitial Monitoring • Electronic Automatic Line Leak Detector (ALLD) set for 0.2 gph and/or 0.1 gph testing • Statistical Inventory Reconciliation (SIR)
Interstitial Monitoring: First, the Piping • Open sump lid • Look where piping penetrates sump wall • Is there a boot at the end or is the end open?
Interstitial Monitoring: Next, the Measurement • If Electronic, look for • Sensor. Flip over and check console readout • Wiring. Check condition • Print-out or hand written log • If Manual, look for • Sensorless sump • Measuring device (stick, eyeball) • Hardcopy Log
Interstitial Monitoring:Finally, the Console (electronic) • Tied into automatic tank gauge panel or “Idiot” light • If automatic tank gauge panel • Check sensor status after tipping over sensor. • If Idiot Light • See that it is on after tipping over sensor. • If either but no paper • Find monthly log
Interstitial Log • Written logs not preferable but legal • Make a blank log form for your site
Electronic Automatic Line Leak Detector • Make sure ALLD is programmed for 0.2 gph testing. • Make sure there is at least one passing test per month, printout or hand written log • Check the equipment evaluation summary on the NWGLDE list (Is the device installed within limitations?)
Statistical Inventory Reconciliation for Piping • Check SIR records • Check third party evaluation to make sure it is on the NWGLDE list • Make sure the NWGLDE list states the method is evaluated for piping.
Example of Suction Piping • No pump • Double Wall Piping • Sump Sensor
Safe Suction • Piping slopes back to tank • Checking this the eyeball way, if questionable inspector my use a transit or level • Operates under atmospheric pressure • Have to assume this one • No more than one check valve at the dispenser (top of tank) • Inspector need to check if possible.
“Unsafe” Suction • One of these things • Piping slopes away from tank • Check valve in tank • Not at atmospheric pressure • Leak Detection Options • 3 year Line Tightness Test • Monthly Leak Detection such as Interstitial Monitoring or SIR
Example of Pressurized Piping Leak Detection • Sump • Double-wall piping and Sump Sensor (Monthly) • Pump • Electronic ALLD (Catastrophic 3gph test)
Example of Mechanical ALLD for Catastrophic Leak Detection • Functional element of pump • Mechanical ALLD (Catastrophic 3gph) • Piping • Crusty, oily water (must be removed)
Mechanical ALLD: what the inspector needs • Confirm presence and operation • Review third party evaluation (NWGLDE list- is the device installed within limitations?) • Confirm annual function test protocol and review last annual function test results. (If moer than a year since last test, your inspector may be able to perform the test.) Test results are submitted to DEC with the inspection report. • Inspector will also need to inspect monthly/annual leak detection method
Example of Electronic ALLD for Catastrophic Leak Detection • Electronic ALLD (capable of Catastrophic 3gph and monthly 0.2gph) • Look for electrical wire • A controller panel (box) for the electronic ALLD is usually near pump control boxes or incorporated in the Automatic Tank Gauge and Sensor Control Panel
Electronic ALLD: what the inspector needs • Confirm presence and operation • Review third party evaluation (NWGLDE list- is the device installed within limitations?) • Review documentation of maintenance/testing as recommended by manufacturer. Most manufacturers say they are self-testing, but some manufacturers require annual calibration. Your inspector my be able to perform necessary maintenance/testing. • Catastrophic - Printout of last passing 3.0 gph test result or written documentation of last passing test • Monthly – printouts of last 12 months passing 0.2 gph test results • For now, State of Alaska is not requiring function testing annually unless recommended by manufacturer or the equipment is not on the NWGLDE list.
Release detection for piping record keeping • Mechanical ALLD (3gph): Annual function test results • Electronic ALLD (3gph): last passing test printout/function test results and possibly documentation of calibration • Electronic ALLD monthly 0.2 gph leak detection: monthly printout/function test results or monthly written log documenting display has been checked • Interstitial Manual: written monthly log • Interstitial Electronic: printout- examples Veeder-Root “Sensor Status Report”; EBW “Contact Report”; Incon “Line Compliance Report” or hand written log if display only (no printer) • Annual line tightness test: Test results • SIR: Monthly report
Bottom Line Review leak detection MONTHLY and Keep your leak detection records in order Extra vigilance is required to ensure pressurized piping leaks are detected ASAP