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Bethesda Triangle. Brian Groark Construction Management Faculty Consultant: Dr. Messner. Bethesda Triangle. 14 story apartment building Additional 4 stories below grade for parking 580,000 SF Cast in place concrete structure Offices and retail on plaza level
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Bethesda Triangle Brian Groark Construction Management Faculty Consultant: Dr. Messner
Bethesda Triangle • 14 story apartment building • Additional 4 stories below grade for parking • 580,000 SF • Cast in place concrete structure • Offices and retail on plaza level • High end apartments on floors 12-14
Bethesda Triangle • Owner: Bethesda Triangle, LLC • CM: Encore Development • Construction began on February 14, 2002 • Phased occupancy • Little site space
Thesis Overview • SIPS Schedule • Change emergency generator • Change formwork • Guidelines for mold prevention
CM Depth Short Interval Production Schedule (SIPS)
Reasons for Using SIPS • Lack of solid schedule for the project • Project will finish extremely late • Needs solid, detailed schedule for all aspects of the project • Repetitive floors work well for SIPS
SIPS • Create a detailed SIPS schedule for the concrete structure • Compare it to the original duration for the structure
SIPS • Each floor is broken up into 4 sections • Crews follow in progression through all the sections and floors • Each section has the same duration
SIPS • Floors G4 – plaza level are the same • Floors 2 – 14 are the same • Each section takes 2 weeks to complete
Results • Original duration was 44 weeks • SIPS duration is 31 weeks • Time saved is 13 weeks
Electrical Breadth Change Emergency Generator
Original Generator • 2 mega-watt generator • Power entire building in the event of a black out • Sell extra power back to the grid at times when the costs of running the generator are less than electricity costs
New Generator • 350 kilo-watt generator • Power only emergency systems • Emergency lighting and alarms • Fire pump • Stairwell pressurization • Smoke exhaust • Elevator
Initial Costs • 2 mega-watt – $540,000 • 350 KW - $40,000
Cost Analysis • Costs of running the generator to power the building were compared to purchasing electricity on an hourly basis
Results • No profit is shown from running the generator • Price of diesel fuel has increased
Recommendation • Use proposed generator • Initial cost savings of approximately $500,000
Structural Breadth Change Formwork System
Original Formwork • Traditional formwork • Built in place with shoring • Stripped and re-shored
New Formwork System • Symons flying truss system • Large aluminum forming tables are flown into position with a crane • Much higher productivity
Slab • Original slab was a flat slab with drop panels • Flying truss system can only be used with flat plate slabs • Slab was redesigned to a 10” flat plate to accommodate the new forming system
Productivity • With a crew of six workers: • Hand set system – 544 sq ft per day • Flying truss system – 7500 sq ft per day
Comparison Form costs Slab Costs
Results • Total cost savings of approximately $950,000
Research Mold Prevention Guidelines
Effects of Mold in Buildings • Less serious symptoms of toxic mold poisoning • Skin rashes • Fatigue • Coughing • Headaches
Effects of Mold in Buildings • More serious symptoms of toxic mold poisoning • Impaired breathing • Memory loss • Hearing, speech, and eyesight degradation • Loss of balance
Causes of Mold • Moisture • Leaks • Condensation
Guidelines for Prevention • Clear details of all exterior penetrations • Design must provide for adequate roof drainage • No changes to design of enclosure without architects approval • Proper slope of grading
Guidelines for Prevention • Drywall must remain dry • Complete enclosure of building prior to drywall installation • Use drywall designed to reduce mold growth • Proper inspection • Proper operation of equipment
Conclusions • SIPS can reduce schedule duration • Larger generator is not profitable at current fuel prices • Flying truss formwork greatly increases productivity • Early mold prevention can save costly repairs in the future