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ME 435. Intermediate Manufacturing. Yeu-Sheng Shiue, Ph.D. Christian Brothers University. What are we going to do?. Introduction System Configurations Integration of Curriculum Summary Your first model Pro/MFG & Pro/NC Pro/MECHANICA Machining. Introduction.
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ME 435 Intermediate Manufacturing Yeu-Sheng Shiue, Ph.D. Christian Brothers University
What are we going to do? • Introduction • System Configurations • Integration of Curriculum • Summary • Your first model • Pro/MFG & Pro/NC • Pro/MECHANICA • Machining
Introduction • 1995 - CBU received NSF - ILI grant for Integrated Laboratory for Manufacturing Education. • Integrate undergraduate instructions in modern design method, agile manufacturing, and automated assembly. • Utilize the state-of-the-art mechanical design software - Pro/ENGINEER. • Focus on parametric design, 3D solid modeling and hands-on experience on traditional machining and CNC machining.
System Configurations • Original hardware Configurations
What kind of software ? Pro/ENGINEER
What is Pro/ENGINEER ? A parametric, feature-based solid modeling system Parametric: You can define or modify a feature’s dimension or other attribute at any time. Any changes will automatically propagate through the model. You can relate dimensions in numeric formula. Feature-based : Create parts and assemblies by defining features like extrusions, sweeps, cuts, holes, slots, etc. Solid Modeling : Computer model is able to contain all the “information” that a real solid object would have.
Anything else ? Pro/MANUFACTURING • Generate machining sequences • Cutter location simulation • Shaded image cutting simulation Pro/NC-POST • Create or edit the post-processor for NC machining code Pro/MECHANICA • Finite Element Analysis Tool • Structure, Thermal, and Motion analysis Pro/FLY THROUGH • VRML Navigator
Integration of Curriculum ME 121 Solid Modeling 3D solid modeling & parametric design Freshman Hands-on machining skills & knowledge Sophomore ME 201 Manufacturing Processes Junior & Senior ME 435 Intermediate Manufacturing ME 445 Concurrent Engineering ME 407/408 Senior Projects ME 420 Machine Design ME 421 Energy Systems Others
Integration of Curriculum ME 121 Solid Modeling 3D solid modeling & parametric design Freshman Hands-on machining skills & knowledge Sophomore ME 201 Manufacturing Processes Junior & Senior ME 435 Intermediate Manufacturing ME 445 Concurrent Engineering ME 407/408 Senior Projects ME 420 Machine Design ME 421 Energy Systems Others
Integration of Curriculum ME 121 Solid Modeling 3D solid modeling & parametric design Freshman Hands-on machining skills & knowledge Sophomore ME 201 Manufacturing Processes Junior & Senior ME 435 Intermediate Manufacturing ME 445 Concurrent Engineering ME 407/408 Senior Projects ME 420 Machine Design ME 421 Energy Systems Others
Summary • ICUME at CBU creates a laboratory environment that reinforces and integrates undergraduate instructions in modern design methods and manufacturing. • Parametric design methodology reduces the time for modification and redesign. • Computer simulations of the manufacturing model and stress/thermal analysis of machined components provide better visualization and understanding of manufacturing processes.