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Air disc brakes ONSITE Overview

Air disc brakes ONSITE Overview. Jamie Beisch. Fleet Maintenance Council of Southeast Wisconsin. April 15, 2019. Sustaining differentiation in north america. X%. A rich portfolio of technologies. AS PERCENTAGE OF WABCO 2017 SALES. 19%. 12%. 35%. BRAKING CONTROL. Wheel End.

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Air disc brakes ONSITE Overview

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  1. Air disc brakesONSITE Overview Jamie Beisch Fleet Maintenance Council of Southeast Wisconsin April 15, 2019

  2. Sustaining differentiation in north america

  3. X% A rich portfolio of technologies AS PERCENTAGE OF WABCO 2017 SALES 19% 12% 35% BRAKING CONTROL Wheel End Air Processing 3% Air Management Systems Electronic Controls & Monitoring Systems Compressors Air Brake Valves EBS & ESC ABS Suspension Control Digital Services 6% 6% 12% Transmission Automation Car Products Steering Control 6% 1%

  4. Increasing customer commitment in the region • 4 acquisitions since 2016 • Active steering capability • Expansion of manufacturing footprint • New Aftermarket product line CANADA Oakville, ON UNITED STATES OF AMERICA Rochester Hills, MI Troy, MI North Charleston, SC Hebron, KY North Mankato, MN Hanover, PA Wytheville, VA One WABCO MEXICO Empalme, Sonora San Luis Potosi BRAZL Campinas S.P. Empowering Tomorrow’s Fleets

  5. Major acquisitions in north america (2016-17) Meritor WABCO • Took full ownership of Meritor WABCO joint venture • Meritor to stay for a period of time exclusive distributor for JV’s Aftermarket products in the U.S. and Canada; non-exclusive distributor for Mexico Sheppard • Added active steering to WABCO’s expansive technology portfolio • Now lateral and longitudinal vehicle control…major enabler of autonomous driving Laydon • Full suite of aerodynamic solutions for truck, trailer

  6. Significant investments in north america expansion • $20M investment in state-of-the-art manufacturing facility in Charleston, SC • Localization of Air Disc Brake production in the U.S. – a first • $20M investment in new Americas HQ in Auburn Hills, MI • Customer centricity: Customer Experience Center, Vehicle Testing Lab, and Training Center • >200 jobs by Oct. 2018 … +90 in next three years

  7. WABCO – “Foundation for Safety”

  8. WABCO Safety Portfolio Recent Acquisitions have Provided Foundations for Safety Foundational Products Provide the Gateway to Autonomy & Advanced Safety • Braking Systems • Foundation Brakes • Steering Control Current Safety Products Enhance Safety & Reduce Operational Costs • OnGuard, OnLane & OnSide Future Safety Products will Launch a Pathway to Greater Safety & Autonomy • Active Steering, OnLaneASSIST, OnGuardMAX, OnCity, OnYard

  9. WABCONORTH AMERICA TECHNOLOGY ROAD MAP WABCO NA lead customer SOP Roadmap to offer scalable and fully integrated system solutions

  10. Better Braking

  11. ESCsmart electronic stability control Building Block for all WABCO Safety Systems • Enables customers to fulfill latest US legislation for ESC • Includes: ABS, Automatic Traction Control, ESC & RSC • Keeps the truck stable during critical driving maneuvers • Helps to protect against rollover, skidding and jackknifing • ESCsmart™ “Drive it away” adapts to the broadest range of vehicles on the market • Adapts immediately to changing vehicle and load characteristics • Delivers outstanding control quality due to self-adapting capabilities on the road > 1 Mio. systems in the market globally

  12. New GENERATION TRAILER ABS SYSTEM – Q4 2018 Next generation Trailer ABS System aligned with future vehicle technology offers additional communication capabilities and more robust design. Product Features • Builds on proven concept of TCS II • Integrates a range of 20 optional Intelligent Trailer functions improving safety and efficiency • Integrated data communication via 5V CAN for optional systems • Multivoltage for diverse application conditions 8-32V • Optimized, robust and integrated design • Reduced cable connection complexity and improved flexibility • Smaller application space due to improved cable orientation and thinner cable diameters • Tank and frame mounting possibility • New ISO 26262 safety standards compliant

  13. Currently Released w/ ABS Intelligent trailer program Available with NextGen ABS Anti-Lock Braking Function TailGUARD™ Traction Help Return-to-Ride Level Steering Axle Lock SmartBoard Slider Status ADVANCED SAFETY DRIVER COMFORT AND EFFECTIVENESS Tire Pressure Monitoring Lift Axle Control Advanced Multivoltage Telematics ServiceMind Brake Pad Wear Indicator Door Ajar Notebook Memory Rear Aero Auto Deploy Operating Data Recorder Axle Load Information Tag Axle Control Tire Inflation Communication FUEL & CO2 REDUCTION LOAD OPTIMIZATION OPERATIONAL EFFICIENCY

  14. Enabling higher automation - air disc brakes 5 Million Single Piston ADB sold worldwide Market leading Single Piston Air Disc Brakes enable platooning and support advanced functions necessary for autonomous driving • WABCO is THE SINGLE PISTON PIONEER with 20 years of experience • Superior reliability: 25% fewer parts compared to Double Piston designs • Highest modularity enables ONE global platform • Payback with next-gen technology is below 2 years for fleets • MARCH 2017: Inaugurated a new manufacturing facility in Charleston to serve growing North American demand MAXXUS™

  15. Single vs Dual Piston BRAND B W WABCO B Dual Piston Single Piston Less Weight - ~ 4lbs. Per wheel end 2-Way adjustment - No over adjustment Less Moving Parts – Less complex COMPLICATED chain adjustment drive ONE-WAY auto adjustment only – Hot Runner ADDED PARTS content for dual piston ADDED LEAK PATHS for dual piston

  16. twin piston design – corrosion

  17. ENHANCED RELIABILITY and REDUCED WEIGHT WABCO unique Patented Single Piston Technology Twin Piston Clamping Unit WABCO Single Piston Clamping Unit 39 parts 18 parts Fewer components  higher reliability and lower weight!

  18. MAXXUS™ Design Features Single Piston spreader plate technology with anti-taper wear protection Quick-change pad hold down system Patented Highly efficient Single Piston clamping unit Redundant seals: • Piston Boot • Guiding System Compact Monoblock Caliper Simple Adjuster Mechanism • Outstanding performance & reliability with less moving parts

  19. MAXX™ AIR DISC BRAKES • THE WABCO DIFFERENCE • Bi-directional adjuster mechanism minimizes risk of hot-runners • Plug&Play exchangeable wear sensor technologies • Air Disc Brake for superior reliability in all environmental conditions TECHNOLOGY & INNOVATION • New range of air disc brakes for all common wheel sizes • Reinforced clamping unit in a monobloc caliper • Redundant sealing's combined with stable metal caps VALUE TO CUSTOMERS • Combination of lightweight design with high brake torques • Most reliable adjuster mechanism in any environmental condition • Superior reliability from road proven single-piston design

  20. Tractor Review unit 67600 With 99,427 • January 17, 2017 - 14507 Frontier Rd Omaha, NE 68138 Building B • Standard 6X4 Tractor With Steer and drive axles equipped with MAXXUS brakes • One Werner Freightliner tractor with factory installed WABCO MAXXUS calipers was evaluated. Drive axles were equipped with pad and rotor shields. Steer axles were not equipped with pad or rotor shields. • The unit evaluated is a line-haul vehicle running highway routes. It is laden with various trailer and weight combinations at any given time. • All pads removed were in good condition with no signs of cracks, missing material, heat checks or evidence of high temperature or severe braking events. • No major anomalies were found with any WABCO brakes inspected. Boots, seals, caliper slides, adjuster assemblies were all in good condition.

  21. MAXXUS PAD WEAR Projections for UNIT 67600 *Calculated lining life based upon current measurements and initial default pad measurement of 29.5mm. This can vary from pad to pad from the factory +/- 0.5mm

  22. Tractor Review unit 67598 With 404,683 • August 23, 2018 - Springfield Ohio • Standard 6X4 Tractor With Steer and drive axles equipped with MAXXUS brakes • All pads removed were in good condition with no signs of cracks, missing material, heat checks or evidence of high temperature or severe braking events. • All rotors appeared to be wearing evenly and also showed no signs of high temperature events or cracking. • Rotors were measured using a digital slide caliper to measure 2 spots on each rotor at 0 and 90 degrees. • No major anomalies were found with any WABCO brake calipers inspected. Boots, seals, caliper slides, pad abutments, and de-adjuster nuts were all in good condition with the following exceptions

  23. MAXXUS PAD WEAR Projections for UNIT 67598 *Calculated lining life based upon current measurements and initial default pad measurement of 29.5mm. This can vary from pad to pad from the factory +/- 0.5mm

  24. TRISTOP™ D IBV Spring Brake Chambers Superior technology to protect and maximize life of spring brake chambers • Improved vehicle uptime and lower service cost thanks to: • Internal Breathing Valve (IBV) Technology allowing only clean and dry air from the braking system to enter the brake chamber (no contaminants) • Coil clash free design preventing corrosion on parking spring

  25. TRISTOPTM D equipped with IBV versus most common design WABCO Solution ISSUE contaminationenters corrosionattacks resulting in brokenparkingspring internal breathingfor maximum protection eliminates corrosion and brokensprings. IBV design Open hole design Protection for spring and sealing components

  26. Current Advanced Safety Systems

  27. WABCO PROVIDES 360º OF COVERAGE SmartTrac Electronic Stability Control OnSide Blind Spot Detection OnLane Lane Departure Warning System OnGuard Collision Mitigation System

  28. The “All Season” Collision Mitigation System High precision radar and flashable software for active braking on moving, stopped and stationary objects • Helps to mitigate or avoid impending rear-end collisions - even in low visibility conditions • Fulfills global AEBS legislation with high precision 77GHz long range radar • One-box easy-fit solution fits a wide range of vehicle configurations Fleets report up to 87% rear-end collision reduction, up to 95% rear-end accident cost reduction Currently on the broadest range of OEM truck brands and vehicle classes Nearly 500,000 systems sold

  29. ONGUARD™- COLLISION MITIGATION SYSTEM How it works Value to Fleets • Forward-facing long range radar allows for CMS and ACC • Detects moving, stopped and stationary vehicles to warn driver • Provides audible, visual and haptic warnings • When appropriate, the system actively applies the brakes to help avoid or mitigate an unavoidable collision • Significantly reduced rear end collisions up to 87% • Reduced rear end collision related costs up to 89% • Improved vehicle uptimeand efficiency: 19% • Increased driver comfort and fuel economy with ACC • Payback in as little as 9 months WABCO Differentiation • WABCO’s 77 GHz long range radar performs well even in low visibility conditions: night, fog, rain, snow and intense sunlight • Robust one-box solution is available in the most vehicle types • Modular concept allows fleets flexibility in purchase decisions

  30. ONLANE ALERT™- LANE DEPARTURE WARNING How it works Value to Fleets • Forward-facing camera determines if a driver is at risk of an unintended lane change • Alerts the driver to take corrective action • Helps prevent potential collisions or run-off-road accidents • Addresses #1 critical event for commercial vehicles • 48% of accidents caused by accidental lane departure could have been avoided • Helps reduce accident related downtime by up to 15% • Payback in as little as 4 months WABCO Differentiation • Available as an option on multiple vehicle platforms as OE install or Retrofit • Ensures a successful roll out with tailored driver trainings • Modular concept allows fleets flexibility in purchase decisions • New OnLaneALERT integrates with SmartDrive platform to act as a critical event recording device and LDW system

  31. ONLANEASSIST™- LANE KEEPING ASSIST How it works Value to Fleets • Acts of imminent unplanned departures from the current lane • Detects lane markings and evaluates related vehicle position • Recognizes when the vehicle begins to drift towards lane markings • Distinguishes between planned lane changes and lane drifting • Driver remains responsible for steering control • Supports driver with improved comfort and safety • Intervenes before the vehicle reaches lane markings • Autonomously applies a correction torque to the steering wheel WABCO Differentiation • Improves vehicle handling and reduces driver fatigue • Compensates for road crowning, crosswind or wheel imbalances • Only provider with ADAS and Steering gears in their portfolio

  32. Short and wide range radar solution to prevent side collisions Onside blind spot detection system • Offers visual alert to driver when a moving vehicle enters blind spot on vehicle’s passenger side • Provides audible warning when relevant turn signal is activated to alert the driver of a potential collision • High performance short range radar with premium 160 degree field of view • Comes with optional interface to integrate with WABCO’s OnLane Assist™ active lane keeping assistance system • One-box easy-fit solution for a wide range of vehicle configurations

  33. ONSIDE™- BLIND SPOT DETECTION How it works Value to Fleets • Radar system provides visual alerts (on passenger side A pillar) when a moving vehicle is in the driver’s blind spot on the passenger side • When the turn signal is engage, the system can warn the driver audibly or with a seat vibration • WABCO offers a premium coverage range (10m rearward) • Performs reliably even in limited visibility • Behind the faring prevents radar from wear and tear • Minimize accidents, insurance claims, legal exposure • Maximize Uptime • Driver acceptance due to less false alerts (only warns on moving vehicles in the BS Detection zone) • Support drivers in dangerous driving scenarios (ex. Passing or lane change) WABCO Differentiation • Best-in-class 24 GHz radar applicable to the widest range of vehicles • Behind the fairing for better vehicle aesthetics, less wear and tear • Optimizes driver acceptance: warns on moving vehicles only

  34. THANK YOU

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