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Ultrasonics in Paper Production

Ultrasonics in Paper Production. ULTRASONIC FOIL under the wire, test on a production paper machine. FORMATION MASTER. ULTRASONIC FOIL and DRAG FOIL in our experimental paper machine, PMXp. FORMATION MASTER.

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Ultrasonics in Paper Production

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  1. Ultrasonics in Paper Production ULTRASONIC FOIL under the wire, test on a production paper machine

  2. FORMATION MASTER ULTRASONIC FOIL and DRAG FOIL in our experimental paper machine, PMXp

  3. FORMATION MASTER Experimental DRAG FOILSon top of a part of the wire width and ULTRASONIC FOILS under the same part of the wire on a production paper machine

  4. FORMATION MASTER Paper made of 50% bleached softwood and 50% bleached hardwood Withultrasound No ultrasound

  5. FORMATION MASTER Paper made of 100% unbleached softwood pulp No ultrasound Withultrasound

  6. FORMATION MASTER

  7. FORMATION MASTER

  8. FORMATION MASTER

  9. FORMATION MASTER

  10. FORMATION MASTER

  11. FORMATION MASTER

  12. FORMATION MASTER

  13. FORMATION MASTERResults from tests on a production paper machine Sumary of measured improvements with ultrasound on compared with ultrasound off.

  14. FORMATION MASTER On single sheet paper Summary of test results on PMXp • Ultra Technology’s FORMATION MASTERhave so far, with unchanged headbox concistency,given these results: • Better Fiber Formation, improvements up to57% • Higher Tensile Stiffness index, improvements up to19% • Higher Tensile Strengh index, improvements up to27% • Higher Tensile Energy Absorption index, improvements up to68% • Higher Z-strength, improvements up to42% (within the single sheet) • Higher Burst index, improvements up to29% • Lower orslightly higherdensitycombined withlowerormuch lower Surface Roughnes,up to57%improvement

  15. FORMATION MASTER NEW GENERATION of ULTRASONIC FOIL, TOTALY INTEGRATED.

  16. FORMATION MASTER NEW GENERATION of ULTRASONIC FOIL

  17. FORMATION MASTER Resonance from the NEW ULTRASONIC FOIL

  18. FORMATION MASTER OLD and NEW generation of ULTRASONIC FOILS

  19. FORMATION MASTER New generation of ULTRASONIC FOIL, test on a paper machine

  20. FORMATION MASTER Experimental DRAG FOILSon top of a part of the wire width and ULTRASONIC FOILS under the same part of the wire on a production paper machine

  21. FORMATION MASTER This new compact ultrasonic foil is also suitable for gap formers!

  22. FORMATION MASTER HIGH FREQUENCY GENERATORS powering up to four ULTRASONIC FOILS on PMXp, our experimental paper machine

  23. FORMATION MASTER • Superb as a complement to the best of head boxes • Head box • Best deflocculation for 2 - 3 mm flock diameter and up, out of the headbox nozzle • Ultra Technology’s FORMATION MASTER • Best deflocculation from 1 mm flock diameterand up, repetitive3 times,on the wire • Deflocculation of flocks on top of the stock mix, by shear stress, without destroying the initially formed fibre network • Creates more active fibre bondings in all directions • Superb deflocculation also at the lowest wire speeds • Higher dry solids after the wire section. • Continues wire cleaning • Bacteriological control • Synergy with all other ways to create better formation

  24. FORMATION MASTERCustomer values & Market size

  25. Environmental innovation 2005 FORMATION MASTER Environmental innovation 2005 3:rd price Innovators: Håkan Dahlberg och Heikki Sojakka Motivation of the jury: The manufacturing of paper and paperboard is one of the basic industries of our country, where the production volumes are large. Resource savings, quality and efficiency improvements in this sector may lead to a massive breakthrough both environmentally and commercially. The Formation Master makes it possible to save fibre raw material and to reduce theuse ofenergy and chemicals by ultrasound. At the same time you also get higher quality of the finished product And higher production rate. The innovation is a good example of how environmental improvements may walk hand in hand with quality thinking and efficiency. The Formation Master is estimated to result in large Economical and environmental benefits and is therefore awarded 3rd price by the jury of Environmental innovation 2005.

  26. European Business Award for the Environment 2006 FORMATION MASTER nominated by NUTEK ( the national board for development and technology) to represent Sweden in the class process technology.

  27. ULTRASONIC equipment for the Pulp and Paper industryWelcome to the future! w w w . u l t r a t e c h n o l o g y . s e

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